Exhaust System Inspection - Suzuki Intruder VZ1500 Service Manual

• Tighten the front muffler connecting bolt to the
specified torque.
Tightening torque
Muffler connecting bolt (Front) (b): 26 N·m (2.6
kgf-m, 19.0 lbf-ft)
1
(b)
2
• Tighten the exhaust pipe bolts and exhaust pipe
mounting bolt to the specified torque.
Tightening torque
Exhaust pipe bolt (c): 23 N·m (2.3 kgf-m, 16.5 lbf-
ft)
(c)
1
I940H11B0012-01
2
I940H11B0015-03
(c)
I940H11B0013-02
• Tighten the muffler support nuts and muffler
connecting bolts to the specified torque.
Tightening torque
Muffler support nut (d): 26 N·m (2.6 kgf-m, 19.0
lbf-ft)
Muffler connecting bolt (Rear) (e): 26 N·m (2.6
kgf-m, 19.0 lbf-ft)
Rear muffler upper cover mounting bolt (f): 10
N·m (1.0 kgf-m, 7.0 lbf-ft)
Muffler support bolt (g): 26 N·m (2.6 kgf-m, 19.0
lbf-ft)
• Apply thread lock to the muffler joint bolts and exhaust
pipe bolt and tighten them to the specified torque.
: Thread lock cement 99000–32130
(THREAD LOCK CEMENT SUPER 1360 or
equivalent)
Tightening torque
Muffler joint bolt (h): 26 N·m (2.6 kgf-m, 19.0 lbf-
ft)
(e)
(d)
• Route the HO2 sensor lead wire. Refer to "Throttle
Body Construction in Section 1D (Page 1D-10)" and
"Wiring Harness Routing Diagram in Section 9A
(Page 9A-5)".

Exhaust System Inspection

Inspect the exhaust pipe connection and muffler
connection for exhaust gas leakage and mounting
condition. If any defect is found, replace the exhaust
pipe assembly or muffler with a new one.
Check the exhaust pipe bolts, muffler connecting bolts
and muffler mounting nut are tightened to their specified
torque.
Refer to "Exhaust Pipe Bolt and Muffler Bolt Inspection
in Section 0B (Page 0B-3)".
Exhaust System:
(h)
(f)
(g)
I940H11B0014-07
B940H21B06003
1K-4
(d)