Suzuki RM-Z450 Manuals

Suzuki RM-Z450 Manuals

Manuals and User Guides for Suzuki RM-Z450. We have 3 Suzuki RM-Z450 manuals available for free PDF download: Owner's Service Manual, Manual

Suzuki RM-Z450 Owner's Service Manual

Suzuki RM-Z450 Owner's Service Manual (373 pages)

Brand: Suzuki | Category: Motorcycle | Size: 36.23 MB

Table of Contents

Group Index

9
- Serial Number Location
  4
- Replacement Parts
  6
- Abbreviations Used in this Manual
  8
- Table of Contents
  9
- Location of Parts
  11
- Accessory
  12
  - Side Stand
    12
- Fuel and Oil Recommendation
  12
- Operating Instructions
  13
  - Starting the Engine
    13
  - Stopping the Engine
    14
  - Transmission
    14
- Break-In (Running-In)
  15
  - When the Motorcycle Is New
    15
  - When Engine Parts Are Replaced
    15
- Exterior Parts
  16
Periodic Maintenance

17
- Periodic Maintenance
  19
- Spark Plug
  23
- Air Cleaner
  24
  - Air Cleaner Element Removal
    24
  - Washing
    24
  - Installation
    24
- Engine Oil and Oil Filter
  25
- Oil Strainers
  29
  - OIL STRAINER (No.1) REMOVAL
    29
  - OIL STRAINER (No.2) REMOVAL
    29
  - Inspection
    29
  - OIL STRAINER (No.2) INSTALLATION
    29
  - OIL STRAINER (No.1) INSTALLATION
    29
- Engine Coolant
  30
- Clutch Cable
  32
  - Major Adjustment
    32
  - Minor Adjustment
    32
- Throttle Cable
  33
  - Throttle Cable Adjustment
    33
  - Throttle Cable Oil Supply
    33
- Hot Starter
  34
- Crankcase Breather Hose
  35
- Engine Idle Speed
  35
- Fuel Hose
  35
- Valve Clearance
  36
  - Valve Clearance Adjustment
    37
- Cylinder Head, Cylinder and Piston
  40
  - Cylinder Head Inspection
    40
  - Cylinder Inspection
    40
  - Piston Inspection
    40
- Muffler Silencer
  41
  - Silencer Inspection and Replacement
    41
- Drive Chain and Sprockets
  42
  - Drive Chain Slack
    42
  - Crankcase Driveshaft Oil Seal
    42
  - Drive Chain Adjustment
    43
  - Drive Chain Plate Wear
    43
  - Drive Chain Lubrication
    44
  - Sprocket Inspection
    44
- Drive Chain Guide, Buffer and Tensioner Roller
  45
  - Drive Chain Guide Inspection
    45
  - Drive Chain Buffer and Roller Inspection
    45
- Brakes
  46
  - Brake Fluid Level
    46
  - Brake Pad
    47
  - Front Brake Lever Adjustment
    47
  - Brake Pedal Height Adjustment
    47
- Front Fork
  48
- Rear Suspension
  48
- Wheels and Tires
  48
- Steering
  49
- Lubrication
  50
- Compression Pressure Check
  51
  - Compression Test Procedure
    51
- Oil Pressure Check
  52
  - Oil Pressure Test Procedure
    52
Troubleshooting

53
- Engine
  54
- Radiator (Cooling System)
  60
- Chassis
  61
- Brakes
  62
- Electrical
  63
Machine Tuning

64
- Front Fork Tuning
  65
- Rear Suspension Tuning
  72
- Suspension Balance
  76
  - Balance Test
    76
  - Balancing Tips
    76
  - Engine Removal and Installation
    77
- Engine Removal and Installation
  78
Cylinder Head, Cylinder and Piston

86
- Construction
  87
  - Cylinder Head, Cylinder and Piston
    87
- Engine Top Side Disassembly
  88
- Engine Top Components Inspection and Service
  92
  - Automatic Decomp. Inspection
    92
  - Camshaft Inspection
    92
  - Cam Chain Tension Adjuster Inspection
    94
  - CAM CHAIN No.2 GUIDE INSPECTION
    94
  - Cylinder Head and Valve Inspection
    95
  - Intake Pipe Removal
    103
  - Intake Pipe Installation
    103
  - Ect Sensor Removal
    103
  - Ect Sensor Inspection
    103
  - Ect Sensor Installation
    103
  - Cylinder Inspection
    104
  - Piston and Piston Ring Inspection
    105
    
    Piston Diameter
    105
    
    Piston Ring Groove Width
    106
    
    Piston Ring Thickness
    106
    
    Piston Ring End Gap
    106
  - Crankshaft and Conrod Inspection
    107
- Engine Top Side Assembly
  108
- Cam Chain, Cam Chain Tensioner and Cam Chain
  117
- No.1 GUIDE
  117
  - Removal
    117
  - Inspection
    117
  - Installation
    118
Clutch

119
- Construction
  120
  - Clutch
    120
- Clutch Plate
  121
  - Removal
    121
  - Inspection
    123
  - Installation
    124
- Primary Driven Gear and Clutch Sleeve Hub
  126
  - Removal
    126
  - Inspection
    127
  - Installation
    127
- Clutch Release Camshaft
  129
  - Removal
    129
  - Inspection
    129
  - Installation
    130
Kick Starter

131
- Construction
  132
  - Kick Starter
    132
  - Removal
    133
- Kick Starter
  133
  - Inspection
    134
    
    Installation
    135
Gearshifting

138
- Construction
  139
  - Gearshift Linkage
    140
  - Removal
    140
  - Inspection
    142
  - Installation
    142
- Gear Position (Gp) Switch
  145
  - Removal
    145
  - Inspection
    145
  - Installation
    145
Transmission and Crankshaft

146
- Construction
  147
  - Transmission and Crankshaft
    147
- Engine Bottom Side
  148
  - Primary Drive Gear Removal
    148
  - Crankcase Separation
    149
  - Transmission Removal
    149
  - Crankshaft Removal
    150
  - Transmission Inspection
    151
  - Conrod Inspection
    152
  - Crankshaft Inspcection
    152
  - Oil Reed Valve Inspection
    152
  - Crankshaft Runout
    152
  - Oil Seal Inspection
    153
  - Oil Seal Removal and Installation
    153
  - Bearing Inspection
    154
  - Bearing Removal and Installation
    154
  - Crankshaft Installation
    157
  - Transmission Installation
    158
  - Crankcase Installation
    160
  - Primary Drive Gear Installation
    161
Lubrication System

162
- Engine Lubrication System
  163
- Engine Lubrication System Chart
  163
- Engine Oil Change
  164
- Engine Oil Filter Change
  164
- Engine Oil Level Inspection
  164
- Oil Pressure Check
  164
- Oil Reed Valve Inspection
  164
- Oil Reed Valve Installation
  164
- Oil Reed Valve Removal
  164
- Oil Strainer Installation
  164
- Oil Strainer Removal
  164
- Oil Strainers Inspection
  164
- Oil Relief Valve Inspection
  165
- Oil Relief Valve Installation
  165
- Oil Seal Inspection
  165
- Oil Seal Removal
  165
- OIL PUMP No.1 and No.2 REMOVAL
  166
- Oil Seal Installation
  166
- OIL PUMP No.1 and No.2 INSPECTION
  167
- OIL PUMP No.1 and No.2 INSTALLATION
  168
Fi System Diagnosis

170
- Precautions in Servicing
  172
  - Electrical Parts
    172
  - Ecm/Various Sensors
    173
  - Electrical Circuit Inspection Procedure
    175
  - Using the Multi-Circuit Tester
    178
- Fi System Technical Features
  179
  - Injection Time (Injection Volume)
    179
  - Compensation of Injection Time (Volume)
    180
  - Injection Stop Control
    180
  - Fi System Parts Location
    181
  - Fi System Wiring Diagram
    183
- Ecm Terminal
  184
- Self-Diagnosis Function
  185
  - Dealer Mode
    185
  - Diagnostic Trouble Code Table
    186
  - Tp Sensor Adjustment
    187
- Fail-Safe Function
  188
- Fi System Troubleshooting
  189
  - Customer Complaint Analysis
    189
  - Visual Inspection
    190
  - Self-Diagnostic Procedures
    191
  - Self-Diagnosis Reset Procedure
    191
  - Dtc and Defective Condition
    192
  - 12" Ckp Sensor Circuit Malfunction
    194
  - 14" Tp Sensor Circuit Malfunction
    196
  - 15" Ect Sensor Circuit Malfunction
    198
  - 17" Iap Sensor Circuit Malfunction
    200
  - 21" Iat Sensor Circuit Malfunction
    203
  - 23" to Sensor Circuit Malfunction
    205
  - 24" Ignition System Malfunction
    206
  - 31" Gp Switch Circuit Malfunction
    207
  - 32" Fuel Injector Circuit Malfunction
    209
  - 41" Fp Relay Circuit Malfunction
    211
  - 63" Crankshaft Rotation Signal Circuit Malfunction
    213
    
    Iap Sensor Inspection
    215
    
    Iap Sensor Removal and Installation
    215
    
    Tp Sensor Inspection
    215
    
    Tp Sensor Removal and Installation
    215
    
    Ect Sensor Removal and Installation
    216
    
    Iat Sensor Inspection
    217
    
    Iat Sensor Removal and Installation
    217
    
    To Sensor Inspection
    217
    
    To Sensor Removal and Installation
    217
Fuel System and Throttle Body

218
- Fuel System
  219
  - Construction
    219
  - Fuel Tank and Fuel Pump Removal
    219
  - Fuel Tank and Fuel Pump Installation
    220
  - Fuel Pressure Inspection
    221
  - Fuel Pump Inspection
    222
  - Fuel Discharge Amount Inspection
    223
- Throttle Body
  224
  - Construction
    224
  - Removal
    225
  - Disassembly
    226
  - Cleaning
    229
  - Inspection
    229
  - Reassembly
    229
  - Installation
    232
  - Fuel Injector Removal
    233
  - Fuel Injector Inspection
    233
  - Fuel Injector Installation
    233
Cooling System

234
- Construction
  235
- Engine Coolant
  236
  - Replacement
    236
- Cooling Circuit
  237
  - Inspection
    237
- Radiator
  238
  - Inspection
    238
  - Removal
    239
  - Installation
    239
- Water Pump
  240
  - Removal
    240
  - Inspection
    241
  - Installation
    242
Electrical System

244
- Cautions in Servicing
  245
  - Connector
    245
  - Coupler
    245
  - Clamp
    245
  - Switch
    245
  - Semi-Conductor Equipped Part
    246
  - Connecting the Battery
    246
  - Wiring Procedure
    246
  - Using the Multi-Circuit Tester
    247
- Location of Electrical Components
  248
- Construction
  250
- Generating System
  251
  - Inspection
    251
- Ignition System
  254
  - Troubleshooting
    254
  - Inspection
    256
- Magneto Rotor
  260
  - Removal
    260
  - Installation
    261
- Stator
  262
  - Removal
    262
  - Installation
    262
Front and Rear Wheels

263
- Construction
  264
- Front Wheel
  265
  - Removal
    265
  - Inspection
    265
  - Dust Seal and Bearing Replacement
    266
  - Disc Plate Replacement
    267
  - Installation
    268
- Rear Wheel
  269
  - Removal
    269
  - Inspection
    270
  - Dust Seal and Bearing Replacement
    270
  - Disc Plate Replacement
    272
  - Rear Sprocket Replacement
    272
  - Installation
    273
  - Rear Wheel Spokes Replacement
    273
Front and Rear Brakes

274
- Construction
  275
- Brake Fluid Air Bleeding
  276
- Brake Fluid Replacement
  277
- Brake Pads Replacement
  278
  - Front Brake Pads
    278
  - Rear Brake Pads
    278
- Brake Disc Inspection
  279
- Caliper
  279
  - Front Caliper Removal and Disassembly
    280
  - Caliper Inspection
    281
  - Caliper Cleaning
    281
  - Front Caliper Reassembly and Installation
    281
  - Rear Caliper Removal and Disassembly
    282
  - Rear Caliper Reassembly and Installation
    283
- Master Cylinder
  285
- Brake Lever
  290
  - Removal
    290
  - Installation
    290
- Brake Pedal
  291
  - Removal
    291
  - Installation
    291
Front Fork and Steering

292
- Construction
  293
  - Front Fork, Steering
    293
  - Handlebar Controls
    294
  - Removal
    295
  - Disassembly
    296
  - Inspection
    300
  - Reassembly
    302
  - Installation
    308
- Steering
  309
  - Removal
    309
  - Inspection
    311
  - Bearing Replacement
    312
  - Installation
    313
Rear Suspension

318
- Construction
  319
  - Rear Suspension
    319
- Rear Shock Absorber
  320
  - Removal
    320
  - Spring Replacement
    321
  - Inspection
    322
  - Bearing Replacement
    323
  - Oil Replacement
    324
  - Disassembly and Inspection
    327
  - Reassembly
    328
  - Installation
    329
  - Disposal
    329
- Swingarm
  330
  - Removal
    330
  - Inspection
    332
  - Bearing Replacement
    333
  - Installation
    334
- Rear Suspension Linkage
  335
  - Removal
    335
  - Inspection
    336
  - Bearing Replacement
    337
  - Installation
    338
Servicing Information

341
- Service Data
  342
  - Oil Pump
    344
- Tightening Torque
  351
  - Fi System and Intake Air System
    352
  - Cooling System
    352
- Special Tools
  355
- Wiring Diagram
  358
- Wiring Harness Routing
  359
- Cable Routing
  361
- Fuel Hose Routing
  362
- Radiator Hose Routing
  363
- Rear Brake Pedal Set-Up
  363
- Clutch Cable Adjuster
  364
- Hot Starter Lever Installation
  364
- Front Brake Hose Routing
  365
- Rear Brake Hose Routing
  366
- Handlebar Set-Up
  367
- Chain Roller Installation
  368
- Rear Wheel Spokes Installation
  368
- Specifications
  369
  - Dimensions and Dry Mass
    369
  - Drive Train
    369
- Optional Parts
  371
- Spare Parts List
  371
- Setting Data
  372

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Suzuki RM-Z450 Owner's Service Manual

Suzuki RM-Z450 Owner's Service Manual (342 pages)

Brand: Suzuki | Category: Motorcycle | Size: 34.35 MB

Table of Contents

Group Index 1

9
- Serial Number Location
  5
- Replacement Parts
  7
- Table of Contents
  9
- Location of Parts
  11
- Accessory
  12
  - Side Stand
    12
- Fuel and Oil Recommendation
  12
- Operating Instructions
  13
  - Starting the Engine
    13
  - Stopping the Engine
    14
  - Transmission
    14
- Break-In (Running-In)
  15
  - When the Motorcycle Is New
    15
  - When Engine Parts Are Replaced
    15
- Exterior Parts
  16
Periodic Maintenance 2

18
- Periodic Maintenance
  20
- Spark Plug
  24
- Air Cleaner
  25
  - Air Cleaner Element Removal
    25
  - Washing
    25
  - Installation
    25
  - Engine Oil and Oil Filter
    26
  - Inspection before Engine Oil Level Check
    27
  - Engine Oil Level Inspection
    28
  - Engine Oil Change
    28
  - Engine Oil Filter Change
    29
  - Oil Strainers
    30
- Engine Coolant
  31
- Clutch Cable
  33
  - Major Adjustment
    33
  - Minor Adjustment
    33
- Throttle Cable
  34
  - Throttle Cable Adjustment
    34
  - Throttle Cable Oil Supply
    34
- Hot Starter
  35
- Crankcase Breather Hose
  36
- Engine Idle Speed
  36
- Fuel Filter
  37
- Fuel Hose
  37
- Valve Clearance
  38
  - Valve Clearance Adjustment
    39
- Cylinder Head, Cylinder and Piston
  42
  - Cylinder Head Inspection
    42
  - Cylinder Inspection
    42
  - Piston Inspection
    42
- Exhaust Silencer
  43
  - Silencer Inspection and Replacement
    43
  - Silencer Reassembly
    44
- Drive Chain and Sprockets
  44
  - Drive Chain Slack
    44
  - Drive Chain Adjustment
    45
  - Drive Chain Plate Wear
    45
  - Drive Chain Lubrication
    46
  - Sprocket Inspection
    46
- Drive Chain Guide, Buffer and Tensioner Roller
  47
  - Drive Chain Guide Inspection
    47
  - Drive Chain Buffer and Roller Inspection
    47
- Brakes
  48
  - Brake Fluid Level
    48
  - Brake Pad
    49
  - Front Brake Lever Adjustment
    49
  - Brake Pedal Height Adjustment
    49
- Front Fork
  50
- Rear Suspension
  50
- Wheels and Tires
  50
- Steering
  51
- Lubrication
  52
- Compression Pressure Check
  53
  - Compression Test Procedure
    53
- Oil Pressure Check
  54
  - Oil Pressure Test Procedure
    54
Troubleshooting

56
- Engine
  57
- Carburetor
  61
- Radiator (Cooling System)
  61
- Chassis
  62
- Brakes
  63
- Electrical
  64
Machine Tuning

66
- Carburetor Tuning
  67
  - Principles of Carburetor Tuning
    67
  - Slow System
    68
  - Main System
    70
  - Intermediate System
    70
  - Carburetor Tuning in Practice
    72
- Front Fork Tuning
  75
- Rear Suspension Tuning
  82
- Suspension Balance
  86
  - Balance Test
    86
  - Balancing Tips
    86
  - Engine Removal and Installation
    88
- Engine Removal and Installation
  89
Cylinder Head, Cylinder and Piston

98
- Construction
  99
  - Cylinder Head, Cylinder and Piston
    99
- Engine Top Side
  100
- Engine Top Components Inspection and Service
  105
  - Automatic Decomp. Inspection
    105
  - Camshaft Inspection
    105
  - Cam Chain Tension Adjuster Inspection
    107
  - Cam Chain Tensioner Inspection
    108
  - Cylinder Head and Valve Inspection
    108
  - Oil Seal Inspection
    116
  - Cylinder Inspection
    117
  - Piston and Piston Ring Inspection
    118
    
    Piston Ring Groove Width
    119
    
    Piston Ring Thickness
    119
    
    Piston Ring End Gap
    119
  - Crankshaft and Conrod Inspection
    120
  - Cam Chain, Cam Chain Tensioner and Cam Chain Guide Installation
    121
  - Piston and Piston Ring Installation
    122
  - Cylinder and Cylinder Head Installation
    124
  - Camshaft (Automatic Decomp.) and Cam Chain Tension Adjuster Installation
    126
  - Clutch
    129
  - Cylinder Head Cover Installation
    129
Clutch

130
- Construction
  131
  - Clutch
    131
- Clutch Plate
  132
  - Removal
    132
  - Inspection
    134
  - Release Bearing Replacement
    135
  - Installation
    136
- Primary Driven Gear and Clutch Sleeve Hub
  138
  - Removal
    138
  - Inspection
    139
  - Installation
    139
- Clutch Release Camshaft
  141
  - Removal
    141
  - Inspection
    141
  - Installation
    142
Kick Starter

144
- Construction
  145
  - Kick Starter
    145
  - Removal
    146
- Kick Starter
  146
  - Inspection
    147
    
    Installation
    148
Gearshifting

152
- Construction
  153
  - Gearshift Linkage
    153
  - Removal
    154
  - Gearshift Linkage
    154
  - Inspection
    155
  - Installation
    156
Transmission and Crankshaft

160
- Construction
  161
  - Transmission and Crankshaft
    161
- Engine Bottom Side
  162
  - Primary Drive Gear Removal
    162
  - Crankcase Separation
    163
  - Transmission Removal
    163
  - Crankshaft Removal
    164
  - Transmission Inspection
    165
  - Conrod Inspection
    166
  - Crankshaft Inspcection
    166
  - Oil Seal Inspection
    167
  - Oil Seal Removal and Installation
    167
  - Bearing Inspection
    168
  - Bearing Removal and Installation
    168
  - Crankshaft Installation
    171
  - Transmission Installation
    172
  - Crankcase Installation
    174
  - Primary Drive Gear Installation
    175
Lubrication System

178
- Engine Lubrication System
  179
- Engine Lubrication System Chart
  179
- Engine Oil Change
  180
- Engine Oil Filter Change
  180
- Engine Oil Level Inspection
  180
- Oil Pressure Check
  180
- Oil Seal Inspection
  180
- Oil Seal Removal
  180
- Oil Strainers Inspection
  180
- Oil Strainers Installation
  180
- Oil Strainers Removal
  180
- OIL PUMP No.1 and No.2 REMOVAL
  181
- Oil Seal Installation
  181
- OIL PUMP No.1 and No.2 INSPECTION
  182
- OIL PUMP No.1 and No.2 INSTALLATION
  183
Fuel System

186
- Fuel Tank and Fuel Valve
  187
  - Construction
    187
  - Removal
    187
  - Cleaning and Inspection
    188
  - Installation
    188
- Carburetor
  189
  - Construction
    189
  - Removal
    190
  - Disassembly
    191
  - Cleaning
    195
  - Inspection
    195
  - Reassembly
    197
  - Installation
    201
- Throttle Position Sensor
  202
  - Inspection
    202
  - Removal
    203
  - Installation
    203
Cooling System

204
- Construction
  205
- Engine Coolant
  206
  - Replacement
    206
- Cooling Circuit
  207
  - Inspection
    207
- Radiator
  208
  - Inspection
    208
  - Removal
    209
  - Installation
    209
- Water Pump
  210
  - Removal
    210
  - Inspection
    211
  - Installation
    211
Electrical System

214
- Cautions in Servicing
  215
  - Connector
    215
  - Coupler
    215
  - Semi-Conductor Equipped Part
    215
  - Using the Multi-Circuit Tester
    215
  - Switch
    215
- Location of Electrical Components
  216
- Construction
  217
  - Electrical System
    217
  - Electrical Circuit
    217
  - Troubleshooting
    218
- Ignition System
  220
- Magneto Rotor
  223
  - Removal
    223
  - Installation
    225
- Stator
  226
  - Removal
    226
  - Installation
    226
Front and Rear Wheels

228
- Construction
  229
- Front Wheel
  230
  - Removal
    230
  - Inspection
    231
  - Dust Seal and Bearing Replacement
    232
  - Disc Plate Replacement
    234
  - Installation
    234
- Rear Wheel
  235
  - Removal
    235
  - Inspection
    236
  - Dust Seal and Bearing Replacement
    236
  - Disc Plate Replacement
    238
  - Rear Sprocket Replacement
    239
  - Installation
    239
  - Rear Wheel Spokes Replacement
    239
Front and Rear Brakes

240
- Construction
  241
- Brake Fluid Air Bleeding
  242
- Brake Fluid Replacement
  243
- Brake Pads Replacement
  244
  - Front Brake Pads
    244
  - Rear Brake Pads
    244
- Brake Disc Inspection
  245
- Caliper
  245
  - Front Caliper Removal and Disassembly
    246
  - Caliper Inspection
    247
  - Caliper Cleaning
    247
  - Front Caliper Reassembly and Installation
    247
  - Rear Caliper Removal and Disassembly
    248
  - Rear Caliper Reassembly and Installation
    249
- Master Cylinder
  251
- Brake Lever
  256
  - Removal
    256
  - Installation
    256
- Brake Pedal
  256
  - Installation
    257
Front Fork and Steering

258
- Construction
  259
  - Front Fork, Steering
    259
  - Handlebar Controls
    260
  - Removal
    261
  - Disassembly
    262
  - Inspection
    266
  - Reassembly
    268
  - Installation
    274
- Steering
  275
  - Removal
    275
  - Inspection
    278
  - Bearing Replacement
    279
  - Installation
    280
Rear Suspension

284
- Construction
  285
  - Rear Suspension
    285
- Rear Shock Absorber
  286
  - Removal
    286
  - Spring Replacement
    287
  - Inspection
    288
  - Bearing Replacement
    289
  - Oil Replacement
    290
  - Disassembly and Inspection
    293
  - Reassembly
    294
  - Installation
    295
  - Disposal
    295
- Swingarm
  296
  - Removal
    296
  - Inspection
    298
  - Bearing Replacement
    299
  - Installation
    300
- Rear Suspension Linkage
  301
  - Removal
    301
  - Inspection
    302
  - Bearing Replacement
    303
  - Installation
    304
Servicing Information

308
- Service Data
  309
  - Oil Pump
    311
- Tightening Torque
  317
- Special Tools
  321
- Wiring Diagram
  324
- Cable Routing
  325
- Wire Harness Routing
  327
- Fuel Hose Routing
  328
- Radiator Hose and Carburetor Hose Routing
  329
- Rear Brake Pedal Set-Up
  330
- Magneto Installation
  331
- Clutch Cable Adjuster
  332
- Front Brake Hose Routing
  333
- Rear Brake Hose Routing
  334
- Handlebar Set-Up
  335
- Rear Wheel Spokes Installation
  336
- Front Number Plate Installation
  337
- Ignition Coil Installation
  337
- Specifications
  338
- Optional Parts
  340
- Spare Parts List
  340
- Setting Data
  341

Suzuki RM-Z450 Manual

Suzuki RM-Z450 Manual (121 pages)

Brand: Suzuki | Category: Motorcycle | Size: 2.57 MB

Table of Contents

Table of Contents

4
- The Sport of Motocross Motorcycling
  6
- Fuel, Engine Oil and Coolant Recommendations
  10
Controls, Equipment and Adjustments

18
- Location of Parts
  19
- Left Handlebar
  22
- Right Handlebar
  23
- Fuel Tank Cap
  24
- Kick Starter Lever
  25
- Starter Knob
  25
- Gearshift Lever
  26
- Rear Brake Pedal
  26
- Side Stand
  27
- Suspension Adjustment
  27
- Suspension Balance
  39
- Break-In (Running-In) and Inspection before Riding
  40
Riding Tips

46
Inspection and Maintenance

60
- Maintenance Schedule
  61
- Precautions for Maintenance and Setting
  61
- Replacement Parts
  61
- Engine Run Time Indication Procedure
  65
- Engine Run Time Reset Procedure
  67
- General Lubrication
  69
- Fuel Tank
  71
- Air Cleaner
  73
- Spark Plug
  76
- Engine Oil
  77
- Idle Speed Adjustment
  85
- Throttle Cable Adjustment
  86
- Clutch Adjustment
  87
- Fuel Hose
  87
- Drive Chain
  88
- Engine Coolant
  91
- Brakes
  92
- Tires
  98
- Spoke Nipple and Bead Stopper
  100
- Front Fork
  101
- Rear Suspension
  101
- Steering
  102
Storage Procedure and Motorcycle Cleaning

104
- Storage Procedure
  105
- Procedure for Returning to Service
  106
- Corrosion Prevention
  107
- Motorcycle Cleaning
  108
- Inspection after Cleaning
  110
- Consumer Information
  112
- Specifications
  115

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