Clutch Parts Inspection - Suzuki Intruder VZ1500 Service Manual

16) After installed pressure plate, adjust the clutch push
piece. Refer to "Clutch Cable Play Inspection and
Adjustment in Section 0B (Page 0B-12)".
17) Install the dowel pins and gasket (24).
CAUTION
!
Use a new gasket to prevent oil leakage.
18) Fit the clamp to the bolts (25).
19) Install the clutch cover and tighten the clutch cover
bolts.
20) Pour engine oil. Refer to "Engine Oil and Filter
Replacement in Section 0B (Page 0B-8)".

Clutch Parts Inspection

Refer to "Clutch Removal (Page 5C-6)" and "Clutch
Installation (Page 5C-8)".
Clutch Drive and Driven Plate
NOTE
Wipe off the engine oil from the drive and
driven plates with a clean rag.
24
I940H1530034-02
25
I940H1530035-02
B940H25306009
Measure the thickness of the drive and driven plates with
a vernier calipers. If each plate thickness is found to
have reached the limit, replace it with a new one.
Special tool
(A): 09900–20102 (Vernier calipers (1/20 mm,
200 mm))
Clutch drive plate thickness
Service limit (No. 1, No. 2 and No. 3 drive plate): 3.42
mm (0.103 in)
Measure the claw width of the driven plates with a
vernier calipers. Replace the drive plates found to have
worn down to the limit.
Special tool
(A): 09900–20102 (Vernier calipers (1/20 mm,
200 mm))
Clutch driven plate claw width
Service limit (No. 1, No. 2 and No. 3 drive plates):
13.1 mm (0.282 in)
Measure each plate for distortion with a thickness gauge
and surface plate.
Replace driven plates which exceed the limit.
Special tool
(B): 09900–20803 (Thickness gauge)
Clutch driven plate distortion
Service limit: 0.10 mm (0.004 in)
Clutch: 5C-12
(A)
I649G1530056-03
(A)
I649G1530057-03
(B)
I649G1530058-03