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Manuals
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Suzuki Manuals
Motorcycle
Intruder VS1400
Service manual
Suzuki Intruder VS1400 Service Manual
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Also See for Intruder VS1400
:
Owner's manual
(68 pages)
,
Owner's manual
(163 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
View of Suzuki VS1400GLF
Group Index
General Information
Serial Number Locations
Furl and Oil Recommendations
Final Gear Oil/Front Fork Oil
Brake and Clutch Fluid
Breaking-In Procedures
Cylinder Identification
Special Materials
Precautions and General Instructions
Use of Genuine Suzuki Parts
Specifications
Periodic Maintenance and Tune-Up Procedures
Periodic Maintenance Schedule
Battery Maintenance
Air Cleaner Maintenance
Spark Plug Maintenance
Engine Oil Change and Oil Filter Maintenance
Carburetor Maintenance
Necessary Amount of Engine Oil
Automatic De-Compression Cable Maintenance
Fuel Line Maintenance
Clutch Maintenance
Clutch Fluid Level
Bleeding Air from the Clutch Fluid Circuit
Final Gear Oil
Brake Maintenance
Brake Fluid Level
Bleeding Air from the Brake Fluid Circuit
Tire Tread Condition
Tire Pressure
Steering Maintenance
Front Fork Maintenance
Chassis Bolts and Nuts
Periodic Maintenance and Tune-Up Procedures - Illustrations
Lubrication Points
Engine
Compression Check
Engine Components Removable with the Engine in Place
Engine Removal
Engine Reinstallation
Engine Disassembly
Bearings and Oil Seals (Except for Crankshaft)
Engine Components Inspection and Servicing
Cylinder Head Disassembly and Servicing
Cylinder Head Cover Distortion
Rocker Arm Shaft O.D.
Rocker Arm I.D.
Cylinder Head Distortion
Valve Face Wear/Stem Runout
Valve Head Radial Runout
Valve Guide - Valve Stem Clearance
Valve Stem Wear
Valve Guide Servicing
Valve Stem Width
Valve Seat Servicing
Valve Stem End Condition
Valve Springs (Refer to Service Data)
Lash Adjuster Inspection
Cam Chain Tensioner
Cam Chain 20-Pitch Length
Camshaft
Cam Height
Camshaft Runout
Camshaft Journal Wear
Cylinder Distortion
Cylinder Bore
Piston Diameter
Piston-Cylinder Clearance
Piston Ring-Groove Clearance
Piston Ring - Free End Gap and End Gap
Oversize Piston Rings/Oil Rings/Side Rail
Piston Pin and Pin Bore
Conrod Small End Bore I.D.
Conrod Big End Thrust Clearance
Conrod-Crank Pin Bearing Selection
Conrod I.D. Specification
Crank Pin O.D. Specification
Bearing Thickness Table
Bearing Assembly
Crankshaft
Crankcase-Crankshaft Bearing - Oil Clearance
Crankshaft Thrust Clearance
List of Thrust Shims
Clutch
Clutch Dirve Plates and Driven Plates
Clutch Spring Free Lendth
Clutch Bearings/Cylinder
Clutch Cylinder Reassembly
Generator and Signal Generator
Starter Clutch
Transmission, Transmission Gears and Related Parts
Gear-Shifting Fork Clearance
Countershaft Reassembly
Driveshaft Reassembly
Engine Reassembly
Camshaft Timing
No 1 (Rear) Cylinder
No 2 (Front) Cylinder
Cam Shaft Timing
Cylinder Head Bolt/Cylinder Head Cover Bolt Diagrams
Gasket Position Diagram
Liquid Gasket Applying Places of Cylinder Head Cover
Shaft Drive
Shaft Drive Diagram
Secondary Bevel Gears Construction - Exploded Diagram
Secondary Drive Bevel Gear Removal and Disassembly
Secondary Driven Bevel Gear
Secondary Driven Bevel Gear Inspection
Damper Spring Check
Secondary Bevel Gears Reassembly
Secondary Drive Bevel Gear
Secondary Gears Shim Adjustment - Backlash
Tooth Contact
Final Assembly and Remounting
Secondary Bevel Gears Reassembly Information
Final Bevel Gears Construction
Final Gear Case Breather Circuit
Air and Gear Oil Flow in Final Gear Case Breather Circuit
Breather Circuit
Air/Oil Passage
Final Bevel Gears Removal and Disassembly
Final Gear Case
Propeller Shaft
Final Drive Bevel Gear
Driven Bevel Gear
Final Bevel Gears Inspection/Reassembly
Drive Bevel Gear
Final Gear Case and Bearing Case
Final Gear Shim Adjustment
Final Gear Bearing Case Shim Clearance
Final Bevel Gears Assembly and Remounting
Final Bevel Gears Reassembly Information
Fuel and Lubrication System
Fuel System Description and Diagram
Fuel System When Starting Engine/After Starting Engine
Fuel Cock
Main Cock
Sub Cock
Fuel Pump
Fuel Pump Relay
Carburetor Construction
No 1 (Rear) Carburetor
Carburetor Specifications
Diaphragm and Piston Operation
Slow System
Transient Enrichment System
Main System
Starter System
Float System
Carburetor Disassembly
Front Carburetor Disassembly
Rear Carburetor Disassembly
Carburetor Inspection
Carburetor Reassembly
Balancing Carburetors
Lubricatin System and Cooling System
Oil Pressure
Lubrication System Chart
Lubrication System Diagram
Cooling System Chart
Cooling System Diagram
Electrical System
Charging System Description
Function of Regulator
Charging System Inspection
Charging Output Check
AC Generator No-Load Performance
AC Generator Continuity Check
Regulator/Rectifier
Ignition System Description
Ignition System Inspection
Ignition Coils/Pick up Coil Check
Ignitor Unit (Transistor Unit) Check
Side Stand and Neutral Relay Check
Diode Check
Automatic De-Compression Control and Starter System Description/Operation
Starter Motor Removal/Disassembly/Inspection
Commutator Check
Bearings Check
Armature Coil Check
Starter Motor Reassembly
Housing End (Inside)/Screw
Starter Relay Inspection
Decompression Solenoid Control Unit
Timer I/II Inspection
De-Comp. Solenoid Inspection/Removal
Speedometer and Instrument Panel Removal and Disassembly
Speedometer and Instrument Panel Inspection
Lamps Diagrams
Switches
Oil Pressure Switch
Battery Removal
Battery Remounting/Specifications/Initial Charging
Battery Servicing
Recharging Operation
Chassis
Front Wheel Diagram/Removal/Disassembly
Brake Disc
Wheel Bearings Inspection
Axle Shaft/Wheel Rim/Tire Inspection
Front Wheel Reassembly
Front Brake
Brake Pad Replacement
Caliper Removal and Disassembly
Caliper and Disc Inspection
Caliper Reassembly
Master Cylinder Removal and Disassembly
Master Cylinder Inspection
Master Cylinder Reassembly
Front Fork Removal
Front Fork Disassembly
Front Fork Inspection
Inner Tube and Outer Tube/Damper Rod Ring Inspection
Front Fork Reassembly
Oil Lock Piece Installation
Damper Rod Bolt
Outer Tube Metal, Oil Seal and Dust Seal
Fork Oil
Fork Spring
Inner Tube
Handlebar and Steering Stem Diagram/Disassembly
Handlebar and Steering Stem Inspection/Reassembly
Stem Unit
Handlebar Holder
Handlebars
Rear Brake
Brake Pad Repacement (Rear Brake)
Caliper Removal and Disassembly (Rear Brake)
Cylinder and Piston Inspection
Rubber Part Inspection
Caliper Reassembly (Rear Brake)
Master Cylinder Removal and Disassembly (Rear Brake)
Cylinder Inspection
Piston, Cup Set and Rubber Parts Inspection
Master Cylinder Reassembly and Remounting
Rear Wheel Diagram/Removal/Disassembly
Rear Wheel Disassembly
Rear Wheel Inspection/Reassembly
Rear Suspension and Swingarm Diagram/Removal
Bearing/Dust Seal/Rear Shock Absorber Inspection
Swingarm and Rear Shock Absorber Reassembly
Clutch Master Cylinder Diagram
Clutch Master Cylinder Removal and Disassembly
Master Cylinder Inspection (Rear Wheel)
Master Cylinder Reassembly (Rear Wheel)
Servicing Information
Troubleshooting
Engine - Troubleshooting
Shaft Drive - Troubleshooting
Carburetor - Troubleshooting
Electrical - Troubleshooting
Battery/Chassis - Troubleshooting
Brakes - Troubleshooting
Wiring Diagram (for West Germany)
Wiring Diagram (for UK and Belgium)
Wiring Diagram (the Others)
Harness Routing Diagram
Starter Motor Lead Diagram
Generator Stator Diagram
Fuel Hose Routing Diagram
Oil Hose Routing Diagram
Front Brake Hose Routing Diagram
Bear Brake Hose Routing Diagram
Cable Routing Diagram
Location of Clutch/Front Brake Master Cylinder
Special Tools
Engine - Tightening Torque
Secondary and Final/Chassis - Tightening Torque
Tightening Torque Chart for Other Bolts and Nuts
Valve + Guide Service Data
Camshaft + Cylinder Head Service Data
Cylinder + Piston + Piston Ring Service Data
Conrod + Crankshaft Service Data
Oil Pump/Clutch/Transmission Service Data
Shaft Drive/Carburetor Service Data
Electrical Service Data
Wattage Service Data
Brake + Wheel Service Data
Suspension/Ture Pressure/Fuel + Oil Service Data
Clutch Set Bolts, Spacers and Springs
Modification of Pull Back Handlebars
Modification of the Fuel Hoses and Their Routing
Fuel Hose Routing
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Owner's Manual
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Table of Contents
Troubleshooting
Troubleshooting
249
Shaft drive - troubleshooting
251
Carburetor - troubleshooting
252
Electrical - troubleshooting
253
Battery/Chassis - troubleshooting
254
Brakes - troubleshooting
255
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Summary of Contents for Suzuki Intruder VS1400
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