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Suzuki Manuals
Motorcycle
VZR1800 2007
Service manual
Suzuki VZR1800 2007 Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
General Information 1
Table of Contents
Warning/Caution/Note
General Precautions
Suzuki Vzr1800K6 ('06-Model)
Serial Number Location
Fuel, Oil and Engine Coolant Recommendation
Fuel (for Usa and Canada)
Fuel (for Other Countries)
Engine Oil (for Usa)
Engine Oil (for Other Countries)
Gear Oil (Final Drive Gear Oil)
Brake Fluid
Front Fork Oil
Engine Coolant
Break-In Procedures
Cylinder Identification
Information Labels
Specifications
Dimensions and Dry Mass
Engine
Drive Train
Chassis
Electrical
Capacities
Periodic Maintenance
Periodic Maintenance Schedule
Periodic Maintenance Chart
Lubrication Points
Maintenance and Tune-Up Procedures
Air Cleaner
Exhaust Pipe Bolts and Muffler Bolts
Exhaust Control Valve
Valve Clearance
Spark Plug
Fuel Line
Evaporative Emission Control System (E-33 Only)
Engine Oil and Oil Filter
Final Gear Oil
Throttle Cable Play
Pair (Air Supply) System
Throttle Valve Synchronization
Cooling System
Clutch Cable Play
Brake
Tires
Steering
Front Fork
Rear Suspension
Chassis Bolts and Nuts
Compression Pressure Check
Compression Test Procedure
Oil Pressure Check
Sds Check
Engine
Engine Removal and Installation
Engine Removal
Engine Installation
Engine Disassembly
Engine Components Inspection and Service
Cylinder Head Cover
Camshaft
Cam Chain Tension Adjuster
Cam Chain Tensioner
Cam Chain Guide
Cylinder Head and Valve
Cylinder
Piston and Piston Ring
Clutch
Gearshift Cover
Starter Clutch
Oil Pump
Starter Torque Limiter
Generator Cover
Clutch Release Camshaft
Water Pump
Gearshift
Oil Pressure Regulator
Oil Strainer
Transmission
Crankcase
Balancer Driven Gear
Crankshaft and Conrod
Crankshaft Journal Bearing
Crankshaft Thrust Bearing
Engine Reassembly
Driveline/Axle
Secondary Bevel Gears
Construction
Removal
Disassembly
Inspection
Reassembly
Secondary Gear Shims Adjustment
Final Bevel Gears
Construction
Final Gear Case Removal
Final Gear Case Disassembly
Final Gear Shims Adjustment
Final Gear Case Reassembly
Final Gear Case Installation
Fi System Diagnosis
Precautions in Servicing
Electrical Parts
Fuse
Ecm/Various Sensors
Electrical Circuit Inspection Procedure
Using the Multi-Circuit Tester
Fi System Technical Features
Injection Time (Injection Volume)
Compensation of Injection Time (Volume)
Injection Stop Control
Fi System Parts Location
Fi System Wiring Diagram
Ecm Terminal
Self-Diagnosis Function
User Mode
Dealer Mode
Tps Adjustment
Fail-Safe Function
Fi System Troubleshooting
Customer Complaint Analysis
Visual Inspection
Self-Diagnostic Procedures
Self-Diagnosis Reset Procedure
Use of Sds Diagnostic Procedures
Use of Sds Diagnosis Reset Procedure
Show Data When Trouble (Displaing Data at the Time of Dtc)
Malfunction Code and Defective Condition
C12" (P0335) Ckp Sensor Circuit Malfunction
C13" (P1750-H/L) or "C17" (P0105-H/L) IAP SENSOR CIRCUIT MALFUNCTION
C14" (P0120-H/L) Tp Sensor Circuit Malfunction
C15" (P0115-H/L) Ect Sensor Circuit Malfunction
C21" (P0110-H/L) Iat Sensor Circuit Malfunction
C23" (P1651-H/L) to Sensor Circuit Malfunction
C24" (P0351), "C25" (P0352), "C26" (P0353) or "C27" (P0354) IGNITION SYSTEM MALFUNCTION
C28" (P1655) Stv Actuator Circuit Malfunction
C29" (P1654-H/L) Stp Sensor Circuit Malfunction
C31" (P0705) Gp Switch Circuit Malfunction
C32" (P0201) or "C33" (P0202) FUEL INJECTOR CIRCUIT MALFUNCTION
C40" (P0505-H/L or P0506 and P0507) ISC VALVE CIRCUIT MALFUNCTION
C41" (P0230-H/L) Fp Relay Circuit Malfunction
C42" (P01650) Ig Switch Circuit Malfunction
C44" (P0156/P0161) or "C64" (P0130/P0135) HO2 SENSOR (HO2S) CIRCUIT MALFUNCTION (for E-02, 19, 24)
C46" (P1657-H/L or P1658) EXCV ACTUATOR CIRCUIT MALFUNCTION
C49" (P1768) or "C61" (P1656) PAIR CONTROL SOLENOID VALVE CIRCUIT MALFUNCTION
C60" (P0480) Cooling Fan Relay Circuit Malfunction
Sensors
Iap Sensor Inspection
Iap Sensor Removal and Installation
Tp Sensor Inspection
Tp Sensor Removal and Installation
Tps Adjustment
Stp Sensor Inspection
Stp Sensor Removal and Installation
Stp Sensor Adjustment
Ckp Sensor Inspection
Ckp Sensor Removal and Installation
Iat Sensor Inspection
Iat Sensor Removal and Installation
Ect Sensor Inspection
Ect Sensor Removal and Installation
To Sensor Inspection
To Sensor Removal and Installation
Ho2 Sensor Inspection (for E-02, 19, 24)
Ho2 Sensor Removal and Installation (for E-02, 19, 24)
Fuel System and Throttle Body
Fuel Delivery System
Fuel System
Fuel Tank Removal
Fuel Tank Installation
Fuel Pressure Inspection
Fuel Pump Inspection
Fuel Discharge Amount Inspection
Fuel Pump Relay Inspection
Fuel Pump and Fuel Level Gauge Removal
Fuel Level Gauge Inspection
Fuel Pump Disassembly
Fuel Mesh Filter Inspection
Fuel Pump and Fuel Level Gauge Reassembly and Installation
Throttle Body
Construction
Air Cleaner Box Removal
Air Cleaner Box Installation
Air Cleaner Chamber and Throttle Body Removal
Throttle Body Disassembly
Throttle Body Cleaning
Inspection
Isc Valve Inspection
Isc Valve Removal
Inspection
Isc Valve Installation
Throttle Body Reassembly
Air Cleaner Chamber and Throttle Body Installation
Stp Sensor Adjustment
Fuel Injector Removal
Fuel Injector Inspection
Fuel Injector Installation
Throttle Valve Synchronization
Throttle Position Sensor (Tps) Setting
Exhaust System
Excva (Exhaust Control Valve Actuator) and Excv (Exhaust Control Valve)
Excva and Excv Removal
Excva Inspection
Excv Inspection
Cable Inspection
Excva and Excv Installation
Excva Adjustment
Exhaust Pipe and Muffler
Removal
Installation
Cooling and Lubrication System
Engine Coolant
Cooling Circuit
Cooling Circuit Inspection
Radiator and Water Hose
Radiator Removal and Disassembly
Radiator Disassembly
Radiator Cap Inspection
Radiator Inspection and Cleaning
Radiator Reassembly
Radiator Installation
Water Hose Inspection
Cooling Fan
Inspection
Cooling Fan Relay Inspection
Ect Sensor
Removal
Inspection
Installation
Thermostat
Removal
Inspection
Installation
Water Pump
Removal and Disassembly
Inspection
Reassembly and Installation
Engine Lubrication System Chart
Chassis
Exterior Parts
Fastener Removal and Installation
Front and Rear Seat
Frame Side Cover
Rear Frame Cover
Frame Head Cover and Radiator Cover
Front Wheel
Construction
Removal
Inspection and Disassembly
Reassembly and Installation
Front Fork
Construction
Removal and Disassembly
Inspection
Reassembly
Installation
Steering
Construction
Removal
Inspection and Disassembly
Reassembly
Installation
Steering Tension Adjustment
Handlebars
Construction
Removal
Installation
Rear Wheel
Construction
Removal
Disassembly
Inspection and Disassembly
Reassembly and Installation
Rear Suspension
Construction
Removal
Inspection and Disassembly
Rear Shock Absorber Disposal
Reassembly
Installation
Suspension Setting
Front Brake
Construction
Brake Pad Replacement
Brake Fluid Replacement
Caliper Removal
Caliper Disassembly
Caliper Inspection
Caliper Reassembly
Caliper Installation
Brake Disc Inspection
Master Cylinder Removal and Disassembly
Master Cylinder Inspection
Master Cylinder Reassembly
Master Cylinder Installation
Rear Brake
Construction
Brake Pad Replacement
Brake Fluid Replacement
Caliper Removal
Caliper Disassembly
Caliper Inspection
Caliper Reassembly
Caliper Installation
Master Cylinder Removal
Master Cylinder Disassembly
Master Cylinder Inspection
Master Cylinder Reassembly
Master Cylinder Installation
Tire and Wheel
Tire Removal
Inspection
Valve Inspection
Tire Installation
Balancer Weight Installation
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VZR1800
Table of
Contents
Previous
Page
Next
Page
1
2
3
4
5
Advertisement
Chapters
General Information 1
12
Periodic Maintenance
22
Engine
58
Driveline/Axle
172
Fi System Diagnosis
202
Fuel System and Throttle Body
302
Exhaust System
326
Cooling and Lubrication System
338
Chassis
358
Electrical System
434
Servicing Information
480
Emission Control Information
534
Specifications
547
Table of Contents
Troubleshooting
FI SYSTEM TROUBLESHOOTING
223
CHARGING SYSTEM
441
STARTER SYSTEM AND SIDE-STAND/IGNITION INTERLOCK SYSTEM
445
TROUBLESHOOTING
456
TROUBLESHOOTING
482
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This manual is also suitable for:
Vzr1800 2008
Vzr1800n 2008
Vzr1800/nk9 2009
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