Generator Removal And Installation - Suzuki Intruder VZ1500 Service Manual

4) Connect the special tool to the high-tension cord.
Special tool
: 09900–26006 (Engine tachometer (solar
cell type))
2
5) Start the engine and keep it running at 5 000 r/min.
6) Using the multi-circuit tester, measure the voltage
between three lead wires.
If the tester reads under the specified value, replace
the generator with a new one.
Special tool
: 09900–25008 (Multi-circuit tester set)
Tester knob indication
Voltage (~)
Generator no-load performance (When engine is
cold)
80 V (AC) and more at 5 000 r/min

Generator Removal and Installation

Removal
1) Disconnect the battery (–) lead wire. Refer to
"Battery / Battery Holder Removal and Installation
(Page 1J-11)".
2) Drain engine oil. Refer to "Engine Oil and Filter
Replacement in Section 0B (Page 0B-8)".
3) Remove the left frame lower cover and secondary
gear case cover. Refer to "Exterior Parts Removal
and Installation in Section 9D (Page 9D-5)".
1
I940H11A0001-03
B
B
B
I827H11A0005-02
B940H21A06004
4) Remove the left foot rest (1) along with the gearshift
lever.
5) Remove the clutch release assembly. Refer to
"Clutch Release Assembly / Push Rod Removal and
Installation in Section 5C (Page 5C-2)".
6) Remove the regulator/rectifier and disconnect the
CKP sensor coupler (2) and generator coupler (3).
7) Remove the generator cover (4).
8) Remove the gasket (5) and dowel pins.
5
Charging System: 1J-5
1
I940H11A0004-01
2
3
I940H11A0005-02
4
I940H11A0006-03
I940H11A0007-03