Suzuki Intruder VZ1500 Service Manual page 516

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5C-11 Clutch:
NOTE
Three kinds of the drive plate (No. 1, No. 2
and No. 3) are equipped in the clutch system,
they can be distinguished by the inside
diameter and clutch facing "G".
"G": Clutch facing
: Make sure to check the numbers of clutch facing, before installing
them.
Drive plate
I.D.
No. 1
127 mm (5.00 in)
No. 2
127 mm (5.00 in)
No. 3
135 mm (5.31 in)
NOTE
Two kinds of the driven plate (No. 1 and No.
2) are equipped in the clutch system, they
can be distinguished by the thickness.
The No. 1 and No. 2 driven plates are 8 pcs. in
total. 6 – 8 pcs. of No. 1 driven plates are
used with 2 – 0 pc(-s). of No. 2 driven plate(-s)
as a set.
The No. 2 driven plate(-s) must be installed to
4th to 7th position of driven plates order from
the sleeve side.
Drive plate
No. 1
No. 2
12) Install the clutch push rod (20).
"G"
I940H1530066-02
Clutch facing "G"
48 pcs.
60 pcs.
60 pcs.
Thickness
2.0 mm (0.08 in)
2.3 mm (0.09 in)
20
I940H1530031-02
13) Install the clutch push piece (21), bearing (22) and
thrust washer (23) to the countershaft.
NOTE
Tighten the washer (23) is located between
the pressure plate and bearing (22).
22
23
14) Install the pressure plate and clutch springs.
15) Tighten the clutch spring set bolts to the specified
torque.
NOTE
Tighten the clutch spring set bolts diagonally.
Tightening torque
Clutch spring set bolt: 10 N·m (1.0 kgf-m, 7.0 lbf-
ft)
21
I940H1530032-02
I940H1530033-01

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