Suzuki Intruder VZ1500 Service Manual page 42

0B-13 Maintenance and Lubrication:
4) If the clutch release arm play "a" less than the
service limit, adjust the clutch release screw as
follows.
a) Drain engine oil. Refer to "Engine Oil and Filter
Replacement (Page 0B-8)".
b) Remove the exhaust pipes and mufflers. Refer to
"Exhaust Pipe / Muffler Removal and Installation
in Section 1K (Page 1K-2)".
c) Remove the clutch cover. Refer to "Clutch
Removal in Section 5C (Page 5C-6)".
d) Loosen the lock-nut (2) and turn in the release
screw (3) to feel resistance.
e) From that position, turn out the release screw (3)
1/2 turn and tighten the lock-nut (2) securely by
holding the release screw (3).
Clutch release screw
1/2 turn back
f) Install the clutch cover and muffler. Refer to
"Clutch Installation in Section 5C (Page 5C-8)"
and "Exhaust Pipe / Muffler Removal and
Installation in Section 1K (Page 1K-2)".
g) Pour engine oil. Refer to "Engine Oil and Filter
Replacement (Page 0B-8)".
5) Install the clutch cable holder (1).
1
2
3
I940H1020034-01
I940H1020032-01
6) Loosen the lock-nut (4).
7) Turn in the adjuster (5) until 3 - 5 mm (0.1 - 0.2 in) "b"
as shown in the figure.
5
"b": 3 – 5 mm (0.1 – 0.2 in)
8) Loosen the lock-nut (6), and turn the cable adjuster
(7) to obtain 10 – 15 mm (0.4 – 0.6 in) of free play "b"
at the clutch lever end.
9) Tighten the lock-nut (4).
Clutch cable play "b"
10 – 15 mm (0.4 – 0.6 in)
7
4
10) Tighten the lock-nut (6) to the specified torque.
CAUTION
!
Be careful not to contact the clutch cable and
gearshift rod when operating the gearshift.
Tightening torque
Clutch cable adjuster lock-nut: 4.5 N·m (0.45
kgf-m, 3.0 lbf-ft)
" b "
4
I940H1020035-01
6
I940H1020036-01
" b "
I940H1020037-01