Suzuki GSX-R750 Manuals

Manuals and User Guides for Suzuki GSX-R750. We have 6 Suzuki GSX-R750 manuals available for free PDF download: Service Manual, Technische Tekeningen Manual

Suzuki GSX-R750 Service Manual (659 pages)

Brand: Suzuki | Category: Motorcycle | Size: 43 MB

Section 1 Engine

67
- General Information
  15
  - Front Suspension
    26
- Maintenance and Lubrication
  31
  - Scheduled Maintenance
    31
  - Exterior Parts
    34
  - Service Data
    54
  - Table of Contents
    67
  - Engine Lubrication System
    69
  - Starting System
    70
- Precautions
  
  72
  - Precautions for Engine
    72
- Engine General Information and Diagnosis
  
  73
- General Description
  
  73
  - Injection Timing Description
    73
  - Self-Diagnosis Function
    75
- Schematic and Routing Diagram
  
  76
  - FI System Wiring Diagram
    76
  - Terminal Alignment of ECM Coupler
    78
- Component Location
  
  79
  - FI System Parts Location
    79
- Diagnostic Information and Procedures
  
  81
- Specifications
  
  214
  - Service Data
    214
- Special Tools and Equipment
  
  215
  - Special Tool
    215
- Emission Control Devices
  
  217
- Precautions
  
  217
  - Precautions for Emission Control Devices
    217
- General Description
  
  217
- Schematic and Routing Diagram
  
  221
  - PAIR System Hose Routing Diagram
    221
  - EVAP Canister Hose Routing Diagram
    222
- Repair Instructions
  
  223
- Specifications
  
  233
  - Service Data
    233
  - Tightening Torque Specifications
    233
- Special Tools and Equipment
  
  233
  - Special Tool
    233
- Engine Electrical Devices
  
  234
- Precautions
  
  234
  - Precautions for Engine Electrical Device
    234
- Component Location
  
  234
  - Engine Electrical Components Location
    234
- Diagnostic Information and Procedures
  
  234
  - Engine Symptom Diagnosis
    234
- Repair Instructions
  
  234
  - ECM Removal and Installation
    234
  - CMP Sensor Inspection
    235
  - CMP Sensor Removal and Installation
    235
  - CKP Sensor Inspection
    236
  - CKP Sensor Removal and Installation
    236
  - IAP Sensor Inspection
    236
  - IAP Sensor Removal and Installation
    236
  - TP Sensor Inspection
    236
  - TP Sensor Removal and Installation
    236
  - TP Sensor Adjustment
    237
  - ECT Sensor Removal and Installation
    237
  - ECT Sensor Inspection
    238
  - IAT Sensor Removal and Installation
    238
  - IAT Sensor Inspection
    239
  - AP Sensor Inspection
    239
  - AP Sensor Removal and Installation
    239
  - TO Sensor Inspection
    239
  - TO Sensor Removal and Installation
    239
  - STP Sensor Inspection
    240
  - STP Sensor Adjustment
    240
  - STP Sensor Removal and Installation
    241
  - STV Actuator Inspection
    241
  - STV Actuator Removal and Installation
    241
  - ISC Valve Inspection
    241
  - ISC Valve Removal and Installation
    241
  - ISC Valve Preset and Opening Initialization
    242
  - HO2 Sensor Inspection
    242
  - HO2 Sensor Removal and Installation
    242
  - GP Switch Inspection
    242
  - GP Switch Removal and Installation
    242
- Specifications
  
  243
  - Service Data
    243
  - Tightening Torque Specifications
    243
- Special Tools and Equipment
  
  244
  - Special Tool
    244
- Engine Mechanical
  
  245
- Schematic and Routing Diagram
  
  245
  - Camshaft and Sprocket Assembly Diagram
    245
  - Throttle Cable Routing Diagram
    246
- Diagnostic Information and Procedures
  
  247
  - Engine Mechanical Symptom Diagnosis
    247
  - Compression Pressure Check
    247
- Repair Instructions
  
  248
- Specifications
  
  329
  - Service Data
    329
  - Tightening Torque Specifications
    331
- Special Tools and Equipment
  
  332
  - Recommended Service Material
    332
  - Special Tool
    332
- Engine Lubrication System
  
  335
- Precautions
  
  335
  - Precautions for Engine Oil
    335
- Schematic and Routing Diagram
  
  336
  - Engine Lubrication System Chart Diagram
    336
  - Oil Pan
    336
  - Engine Lubrication Circuit Diagram
    337
- Diagnostic Information and Procedures
  
  339
  - Engine Lubrication Symptom Diagnosis
    339
  - Oil Pressure Check
    339
- Repair Instructions
  
  340
- Specifications
  
  348
  - Service Data
    348
  - Tightening Torque Specifications
    349
- Special Tools and Equipment
  
  349
  - Recommended Service Material
    349
  - Special Tool
    349
- Engine Cooling System
  
  350
- Precautions
  
  350
  - Precautions for Engine Cooling System
    350
  - Precautions for Engine Coolant
    350
- General Description
  
  350
  - Engine Coolant Description
    350
- Schematic and Routing Diagram
  
  351
  - Cooling Circuit Diagram
    351
  - Water Hose Routing Diagram
    352
- Diagnostic Information and Procedures
  
  353
  - Engine Cooling Symptom Diagnosis
    353
- Repair Instructions
  
  353
  - Cooling Circuit Inspection
    353
  - Radiator Cap Inspection
    354
  - Radiator Inspection and Cleaning
    354
  - Radiator / Cooling Fan Motor Removal and Installation
    354
  - Water Hose Inspection
    355
  - Water Hose Removal and Installation
    356
  - Radiator Reservoir Tank Inspection
    356
  - Radiator Reservoir Tank Removal and Installation
    357
  - Cooling Fan Inspection
    357
  - Cooling Fan Relay Inspection
    357
  - ECT Sensor Removal and Installation
    358
  - ECT Sensor Inspection
    358
  - Thermostat Removal and Installation
    358
  - Thermostat Inspection
    359
  - Water Pump Components
    360
  - Water Pump Construction
    361
  - Water Pump Removal and Installation
    361
  - Water Pump Disassembly and Assembly
    362
  - Water Pump Related Parts Inspection
    365
- Specifications
  
  367
  - Service Data
    367
  - Tightening Torque Specifications
    367
- Special Tools and Equipment
  
  368
  - Recommended Service Material
    368
  - Special Tool
    368
- Fuel System
  
  369
- Precautions
  
  369
  - Precautions for Fuel System
    369
- General Description
  
  370
  - Fuel Injection System Description
    370
- Schematic and Routing Diagram
  
  371
  - Fuel Tank Drain Hose and Breather Hose Routing Diagram
    371
- Diagnostic Information and Procedures
  
  372
  - Fuel System Diagnosis
    372
- Repair Instructions
  
  373
  - Fuel Pressure Inspection
    373
  - Fuel Pump Inspection
    373
  - Fuel Discharge Amount Inspection
    374
  - Fuel Pump Relay Inspection
    375
  - Fuel Hose Inspection
    375
  - Fuel Level Gauge Inspection
    375
  - Fuel Tank Construction
    376
  - Fuel Tank Removal and Installation
    377
  - Fuel Pump Components
    378
  - Fuel Pump Disassembly and Assembly
    379
  - Fuel Mesh Filter Inspection and Cleaning
    381
  - Fuel Injector / Fuel Delivery Pipe / T-Joint Removal and Installation
    381
  - Fuel Injector Inspection and Cleaning
    381
- Specifications
  
  382
  - Service Data
    382
  - Tightening Torque Specifications
    382
- Special Tools and Equipment
  
  383
  - Recommended Service Material
    383
  - Special Tool
    383
- Ignition System
  
  384
- General Description
  
  384
  - Immobilizer Description (for
    384
  - Drive Mode Selector Description
    385
- Schematic and Routing Diagram
  
  386
  - Ignition System Diagram
    386
  - Ignition System Components Location
    386
- Diagnostic Information and Procedures
  
  387
  - Ignition System Symptom Diagnosis
    387
  - No Spark or Poor Spark
    388
- Repair Instructions
  
  389
- Specifications
  
  396
  - Service Data
    396
  - Tightening Torque Specifications
    396
- Special Tools and Equipment
  
  397
  - Recommended Service Material
    397
  - Special Tool
    397
- Starting System
  
  398
- Schematic and Routing Diagram
  
  398
  - Starting System Diagram
    398
- Component Location
  
  398
  - Starting System Components Location
    398
- Diagnostic Information and Procedures
  
  398
- Repair Instructions
  
  400
- Specifications
  
  411
  - Service Data
    411
  - Tightening Torque Specifications
    411
- Special Tools and Equipment
  
  412
  - Recommended Service Material
    412
  - Special Tool
    412
- Charging System
  
  413
- Schematic and Routing Diagram
  
  413
  - Charging System Diagram
    413
- Component Location
  
  413
  - Charging System Components Location
    413
- Diagnostic Information and Procedures
  
  413
  - Charging System Symptom Diagnosis
    413
  - Battery Runs down Quickly
    414
- Repair Instructions
  
  415
  - Battery Current Leakage Inspection
    415
  - Regulated Voltage Inspection
    415
  - Generator Inspection
    415
  - Generator Removal and Installation
    416
  - Regulator / Rectifier Construction
    420
  - Regulator / Rectifier Removal and Installation
    421
  - Regulator / Rectifier Inspection
    422
  - Battery Components
    423
  - Battery Charging
    423
  - Battery Removal and Installation
    425
  - Battery Visual Inspection
    426
- Specifications
  
  426
  - Service Data
    426
  - Tightening Torque Specifications
    426
- Special Tools and Equipment
  
  427
  - Recommended Service Material
    427
  - Special Tool
    427
- Exhaust System
  
  428
- Precautions
  
  428
  - Precautions for Exhaust System
    428
- General Description
  
  428
  - Exhaust Control System Description
    428
  - Exhaust Control System Operation
    429
- Repair Instructions
  
  431
  - Exhaust Control System Construction
    431
  - Exhaust System Components
    432
  - EXCV Cable Removal and Installation
    433
  - EXCVA Removal and Installation
    434
  - EXCVA Inspection
    436
  - EXCVA Pulley Inspection
    436
  - EXCVA Adjustment
    436
  - Exhaust Pipe / Muffler Removal and Installation
    438
    
    Exhaust System Inspection
    441
- Specifications
  
  441
  - Service Data
    441
  - Tightening Torque Specifications
    442
- Special Tools and Equipment
  
  442
  - Recommended Service Material
    442

Suzuki GSX-R750 Service Manual (522 pages)

Brand: Suzuki | Category: Motorcycle | Size: 52 MB

General Information 1

8
- Fi System Diagnosis
  2
- Electrical System
  2
- General Information
  2
- Periodic Maintenance
  2
- Servicing Information
  2
- Warning/Caution/Note
  9
- General Precautions
  9
- Suzuki Gsx-R750K6 ('06-Model)
  11
- Serial Number Location
  11
- Fuel, Oil and Engine Coolant Recommendation
  12
  - Fuel (for Usa and Canada)
    12
  - Fuel (for Other Countries)
    12
  - Engine Oil (for Usa)
    12
  - Engine Oil (for Other Countries)
    12
  - Brake Fluid
    12
  - Front Fork Oil
    13
  - Engine Coolant
    13
  - Water for Mixing
    13
  - Anti-Freeze/Engine Coolant
    13
  - Liquid Amount of Water/Engine Coolant
    13
- Break-In Procedures
  14
- Cylinder Identification
  14
- Information Labels
  15
- Specifications
  16
  - Dimensions and Dry Mass
    16
  - Engine
    16
  - Drive Train
    16
  - Chassis
    17
  - Electrical
    17
  - Capacities
    17
Periodic Maintenance

18
- Periodic Maintenance Schedule
  19
  - Periodic Maintenance Chart
    19
  - Lubrication Points
    20
- Maintenance and Tune-Up Procedures
  21
  - Air Cleaner
    21
  - Spark Plug
    22
  - Valve Clearance
    24
  - Engine Oil and Oil Filter
    29
  - Exhaust Control Valve
    30
  - Fuel Line
    31
  - Engine Idle Speed
    31
  - Throttle Valve Synchronization
    32
  - Evaporative Emission Control System (E-33 Only)
    32
  - Pair (Air Supply) System
    32
  - Throttle Cable Play
    32
  - Clutch
    33
  - Cooling System
    34
    
    ENGINE COOLANT Change
    34
    
    Engine Coolant Level Check
    34
  - Drive Chain
    37
  - Brake
    40
  - Tires
    44
  - Steering
    44
  - Tire Tread Depth
    44
  - Front Fork
    45
  - Rear Suspension
    45
  - Exhaust Pipe Bolt and Nut
    46
  - Chassis Bolts and Nuts
    47
- Compression Pressure Check
  49
  - Compression Test Procedure
    49
- Oil Pressure Check
  50
- Sds Check
  51
  - Data at the Time of Racing
    52
Engine

54
- Engine Components Removable with Engine in Place
  55
- Engine Removal and Installation
  56
  - Engine Removal
    56
  - Engine Installation
    63
- Engine Disassembly
  67
- Engine Components Inspection and Service
  80
  - Cylinder Head Cover
    80
  - Cmp Sensor
    80
  - Pair Reed Valve
    80
  - Crankcase Breather Reed Valve
    81
  - Pcv Hose
    81
  - Camshaft
    82
  - Camshaft Runout
    83
  - Cam Chain Tension Adjuster
    84
  - Cam Chain Tensioner
    84
  - Cam Chain Guide
    85
  - Cylinder Head and Valve
    85
  - Clutch
    92
  - Clutch Lifter
    93
  - Oil Pump
    95
  - Starter Clutch
    95
  - Generator
    97
  - Water Pump
    97
  - Gearshift System
    97
  - Oil Pressure Regulator
    98
  - Oil Strainer
    98
  - Transmission
    99
  - Cylinder
    102
  - Piston and Piston Ring
    103
    
    Piston Ring Groove Width
    104
    
    Piston Ring Thickness
    104
    
    Piston Ring End Gap
    104
  - Crankcase
    105
  - Balancer Shaft
    115
  - Balancer Shaft Journal Bearing
    115
  - Crankshaft and Conrod
    118
  - Crankshaft Journal Bearing
    122
  - Crankshaft Thrust Bearing
    125
- Engine Reassembly
  127
Fi System Diagnosis

157

Suzuki GSX-R750 Service Manual (471 pages)

Brand: Suzuki | Category: Motorcycle | Size: 33 MB

Component Parts and Work to be Done
3
Abbreviations Used in this Manual
5
Sae-To-Former Suzuki Term
7
Wire Color
9
Table of Contents
10
General Information
10
Warning/Caution/Note
11
General Precautions
11
Suzuki Gsx-R750K4 ('04-Model)
13
Right Side
13
Left Side
13
Serial Number Location
13
Fuel, Oil and Engine Coolant Recommendation
14
Fuel (for Usa and Canada)
14
Fuel
14
Engine Oil (for Usa)
14
Engine Oil (for Other Countries)
14
Brake Fluid
14
Front Fork Oil
15
Engine Coolant
15
Water for Mixing
15
Anti-Freeze/Engine Coolant
15
Liquid Amount of Water/Engine Coolant
15
Break-In Procedures
16
Cylinder /Dent/Fica Tion
16
Information Labels
17
Specifications
18
Dimensions and Dry Mass
18
Engine
18
Drive Train
18
Chassis
19
Electrical
19
Capacities
19
Country Ano Area Codes
20
COUNTRY or AREA
20
Periodic Maintenance Schedule
23
Periodic Maintenance Chart
23
Lubrication Points
25
Maintenance and Tune-Up Procedures
26
Air Cleaner
26
Spark Plug
27
Spark Plug Gap
28
Valve Clearance
29
Valve Clearance Adjustment
31
Engine Oil and Oil Filter
34
Engine Oil Replacement
34
Oil Filter Replacement
35
Fuel Line
36
Engine Idle Speed
36
Throttle Valve Synchronization
37
Evaporative Emission Control System (E-33 Only)
37
Pair (Air Supply) System
37
Throttle Cable Play
38
Clutch
38
Cooling System
39
Engine Coolant Level Check
39
Engine Coolant Change
39
Radiator Hoses
41
Drive Chain
42
Cleaning and Lubricating
44
Brake
45
Brake Fluid Level Check
45
Brake Pads
46
Brake Pedal Height
46
Brake Light Switch
47
Air Bleeding from Brake Fluid Circuit
47
Tires
49
Tire Pressure
49
Steering
50
Front Fork
50
Rear Suspension
50
Exhaust Pipe Bolt and Muffler Bolt and Nut
51
Chassis Bolts and Nuts
52
Compression Pressure Check
54
Compress/On Test Procedure
54
Oil Pressure Check
55
Engine Components Removable with Engine in Place
57
Engine Removal and Installation
58
Engine Removal
58
Engine Mounting
63
Engine Installation
65
Engine Disassembl y
71
Starter Motor
71
Cylinder Head
73
Starter Idle Gear
77
Generator Cover
79
Generator Rotor
79
Oil Pressure Switch
81
Lower Crank Case
81
Engine Components Inspection and Service
84
Cylinder Head Cover
84
Cylinder Head Cover Inspection
85
Pcv Hose
85
Camshaft
85
Camshaft Identification
85
Camshaft Journal Wear
86
Cam Chain Tension Adjuster
87
Camshaft Runout
87
Cam Sprocket
87
Cam Chain Tensioner
88
Cam Chain Guide
88
Cylinder Head and Valve
88
Valve Stem Deflection
91
Valve Seat Width Inspection
93
Valve Seat Servicing
94
Valve Spring
97
Intake Pipe
99
Clutch
100
Clutch Drive Plates Inspection
100
Oil Pump
101
Starter Clutch
102
Genera Tor
102
Water Pump
103
Gearshift System
103
Oil Pressure Regulator
104
Oil Strainer
104
Transmission
105
Cylinder
108
Cylinder Bore
108
Piston and Piston Ring
109
Piston Ring-To-Groove Clearance
110
Crankcase
111
Gearshift Fork Groove Width
111
Crankshaftandconrod
118
Crankshaft Runout
118
Crankshaft Journal Bearing
122
Crankshaft Thrust Bearing
125
Crankshaft Thrust Clearance Adjustment
125
Engine Reassembly
127
Cam Chain Tensioner and Cam Chain Guide
142
Dr Ive Plate
149
Driven Plate
149
Clutch Cover
150
System Diagnosis
162
Precautions in Servicing
162
Electrical Parts
162
Fuse
163
Ecm/V Arious Sensors
163
Electrical Circuit Inspection Procedure
165
Voltage Check
166
Short Circuit Check
167
USING the MUL Tl-CIRCUIT TESTER
168
Fl SYSTEM TECHNICAL FEATURES
169
Injection Time {Injection Volume)
169
Compensation of Injection Time (Volume)
170
Injection Stop Control
170
Injection Timing
171
Fl SYSTEM PARTS LOCATION
172
Self-Diagnosis Function
175
User Mode
175
Dealer Mode
176
Lcd (Display) Indication
176
Indication Mode
176
Tps Adjustment
178
Fail-Safe Function
179
Fail-Safe Mode
179
Fl SYSTEM TROUBLESHOOTING
181
Customer Complaint Analysis
181
Problem Symptoms
181
Self-Diagnostic Procedures
183
Self-Diagnosis Reset Procedure
183
Malfunction Code and Defective Cond/Tion
184
C11" Cmp Sensor Circuit Malfunction
186
C12" Ckp Sensor Circuit Malfunction
188
C13" /Ap Sensor Circuit Malfunction
190
Atmospheric Pressure
192
C14" Tp Sensor Circuit Malfunction
193
C15" Ect Sensor Circuit Malfunction
196
"C21" Iat Sensor Circuit Malfunction
198
C22" Ap Sensor Circuit Malfunction
200
C23" to Sensor Circuit Malfunction
203
C24", " C25", " C26" or IGNITION SYSTEM MALFUNCTION
204
Stv Actuator Circuit Malfunction
205
C29" Stp Sensor Circuit Malfunction
207
"C31" Gp Switch Circuit Malfunction
210
C32", "C33", "C34" or "C35" FUEL INJECTOR CIRCUIT MALFUNCTION
211
C41" Fp Relay Circuit Malfunction
213
C42" Ig Switch Circuit Malfunction
213
"C49" Pair Control Solenoid Valve Circuit Malfunction
214
Stp Sensor Adjustment
218
Fuel System and Throttle Body
220
Fuel Delivery System
220
Fuel System
221
Fuel Tank Removal
221
Fuel Tank Installation
221
Fuel Pressure Inspection
222
Fuel Pump Inspection
223
Fuel Discharge Amount Inspection
223
Fuel Pump Relay Inspection
224
Fuel Pump and Fuel Filter Removal
225
Fuel Mesh Filter Inspection and Cleaning
227
Fuel Pump and Fuel Mesh Filter Installation
227
Throttle Body
231
Construction
231
Air Cleaner Box Removal
232
Throttle Body Removal
233
Throttle Body Disassembly
234
Throttle Body Cleaning
236
Inspection
236
Throttle Body Reassembly
237
Throttle Body Installation
239
Air Cleaner Box Installation
240
Fuel Injector Removal
241
Fuel Injector Inspection
241
Fuel Injector Installation
241
Fast Idle
242
Fast Idle Adjustment
242

Suzuki GSX-R750 Service Manual (495 pages)

Brand: Suzuki | Category: Motorcycle | Size: 16 MB

Foreword Group Index

2
- Table of Contents
  2
- How to Use this Manual
  3
General Information 1

8
- General Precautions
  9
- Warning/Caution/Note
  9
- Serial Number Location
  11
- Suzuki Gsx-R750Y (2000-Model)
  11
- Fuel, Oil and Engine Coolant Recommendation
  12
  - Fuel
    12
  - Engine Oil
    12
  - Brake Fluid
    12
  - Front Fork Oil
    12
  - Engine Coolant
    13
  - Water for Mixing
    13
  - Anti-Freeze/Engine Coolant
    13
  - Liquid Amount of Water/Engine Coolant
    13
- Break-In Procedures
  13
- Cylinder Identification
  13
- Information Labels
  14
- Specifications
  15
- Country and Area Codes
  17
Periodic Maintenance

18
- Periodic Maintenance Schedule
  19
  - Periodic Maintenance Chart
    19
  - Lubrication Points
    20
- Maintenance and Tune-Up Procedures
  21
  - Air Cleaner
    21
  - Spark Plug
    22
  - Valve Clearance
    25
  - Engine Oil and Oil Filter
    30
  - Fuel Hose
    32
  - Engine Idle Speed
    32
  - Throttle Valve Synchronization
    32
  - Throttle Cable Play
    33
  - Clutch
    34
  - Cooling System
    35
    
    ENGINE COOLANT Change
    35
    
    Engine Coolant Level Check
    35
  - Drive Chain
    37
  - Brake
    39
  - Tire
    42
  - Tire Tread Depth
    42
  - Steering
    43
  - Front Fork
    44
  - Rear Suspension
    44
  - Exhaust Pipe Bolt and Nut
    44
- Compression Pressure Check
  47
- Oil Pressure Check
  48
Engine

49
- Engine Removal and Installation
  51
  - Engine Removal
    51
  - Engine Installation
    59
- Engine Disassembly
  63
- Engine Components Inspection and Service
  77
  - Pair Valve
    77
  - Cylinder Head Cover
    78
  - Camshaft
    78
  - Camshaft Runout
    80
  - Cam Chain Tension Adjuster
    80
  - Cam Chain Tensioner
    80
  - Cam Chain Guide
    80
  - Cylinder Head and Valve
    81
  - Clutch
    91
  - Oil Pump
    92
  - Starter Clutch
    92
  - Generator
    92
  - Water Pump
    92
  - Gearshift System
    93
  - Oil Pressure Regulator
    94
  - Oil Strainer
    94
  - Transmission
    95
  - Cylinder
    98
  - Piston and Piston Ring
    99
    
    Piston Diameter
    99
    
    Piston Ring Groove Width
    100
    
    Piston Ring Thickness
    100
  - Crankcase
    102
  - Crankshaft and Conrod
    108
  - Crankshaft Runout
    108
  - Crankshaft Journal Bearing
    111
  - Crankshaft Thrust Bearing
    113
- Engine Reassembly
  115
Fi System and Intake Air System

147
- Fi System and Intake Air
  147
  - Precautions in Servicing
    149
    
    Electrical Circuit Inspection Procedure
    151
    
    Using Testers
    154
  - Fi System Technical Features
    155
    
    Injection Time
    155
    
    Compensation of Injection Time
    156
    
    Injection Stop Control
    156
    
    Fuel Delivery System
    157
    
    Fuel Pump
    158
    
    Fuel Pressure Regulator
    159
    
    Fuel Injector
    159
    
    Fuel Pump Control System
    160
    
    Ecm (Fi Control Unit)
    161
    
    Injection Timing
    162
    
    Sensors
    163
  - Intake Air System
    167
    
    Secondary Throttle Control System
    167
    
    Operation
    168
  - Fi System Parts Location
    169
  - Fi System Diagram
    171
  - Fi System Wiring Diagram
    172
  - Self-Diagnosis Function
    173
    
    User Mode
    173
    
    Dealer Mode
    174
  - Fail-Safe Function
    176
  - Fi System Troubleshooting
    177
    
    Customer Complaint Analysis
    177
    
    Self-Diagnostic Procedures
    178
    
    Self-Diagnosis Reset Procedure
    178
    
    Malfunction Code and Defective Condition
    179
    
    C11" Cmp Sensor Circuit Malfunction
    181
    
    C12" Ckp Sensor Circuit Malfunction
    182
    
    C13" Iap Sensor Circuit Malfunction
    183
    
    C14" Tp Sensor Circuit Malfunction
    185
    
    C15" Ect Sensor Circuit Malfunction
    187
    
    C21" Iat Sensor Circuit Malfunction
    188
    
    C22" Ap Sensor Circuit Malfunction
    189
    
    C23" to Sensor Circuit Malfunction
    191
    
    C24", "C25", "C26" or "C27" IGNITION SYSTEM MALFUNCTION
    192
    
    C28" Stv Actuator Circuit Malfunction
    192
    
    C31" Gear Position Switch Circuit Malfunction
    195
    
    C32", "C33", "C34" or "C35" FUEL INJECTION MALFUNCTION
    196
    
    C41" Fp Relay Circuit Malfunction
    197
    
    C42" Ig Switch Circuit Malfunction
    197
  - Fuel System
    198
    
    Fuel Tank Lift-Up
    198
    
    Fuel Tank Removal
    198
    
    Fuel Tank Installation
    198
    
    Fuel Pressure Inspection
    199
    
    Fuel Pump Inspection
    200
    
    Fuel Pump Relay Inspection
    202
    
    Fuel Pump and Fuel Filter Removal
    202
    
    Fuel Filter Inspection and Cleaning
    204
    
    Fuel Pump and Fuel Filter Installation
    204
  - Throttle Body and Stv Actuator
    207
    
    Construction
    207
    
    Throttle Body and Stv Actuator Removal
    208
    
    Throttle Body Disassembly
    213
    
    Throttle Body Cleaning
    214
    
    Inspection
    214
    
    Throttle Body Reassembly
    215
    
    Throttle Body and Stv Actuator Installation
    217
    
    Stv Actuator Adjustment
    219
    
    Fuel Injector Inspection
    222
    
    Fuel Injector Removal
    222
    
    Fuel Injector Installation
    223
    
    Fast Idle Adjustment
    223
    
    Throttle Valve Synchronization
    224
    
    Throttle Position Sensor (Tps) Setting
    227
    
    Throttle Cable Adjustment
    227
  - Sensors
    228
    
    Iap Sensor Inspection
    228
    
    Iap Sensor Removal/Installation
    228
    
    Tp Sensor Inspection
    228
    
    Tp Sensor Removal/Installation
    228
    
    Ckp Sensor Inspection
    228
    
    Ckp Sensor Removal/Installation
    228
    
    Cmp Sensor Inspection
    228
    
    Cmp Sensor Removal/Installation
    228
    
    Iat Sensor Inspection
    228
    
    Ect Sensor Inspection
    229
    
    Ect Sensor Removal/Installation
    229
    
    Ap Sensor Inspection
    229
    
    Ap Sensor Removal/Installation
    229
    
    To Sensor Inspection
    229
    
    To Sensor Removal/Installation
    229

Suzuki GSX-R750 Service Manual (557 pages)

Brand: Suzuki | Category: Motorcycle | Size: 47 MB

(German) SUZUKI GSX-R750 Technische Tekeningen Manual (58 pages)

Brand: SUZUKI | Category: Motorcycle | Size: 3 MB

Suzuki Categories

Motorcycle Automobile Motorcycle Accessories Musical Instrument Outboard Motor

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Suzuki GSX-R750 Manuals

Suzuki GSX-R750 Service Manual (659 pages)

Table of Contents

Section 1 Engine

Precautions

Engine General Information and Diagnosis

General Description

Schematic and Routing Diagram

Component Location

Diagnostic Information and Procedures

Specifications

Special Tools and Equipment

Emission Control Devices

Precautions

General Description

Schematic and Routing Diagram

Repair Instructions

Specifications

Special Tools and Equipment

Engine Electrical Devices

Precautions

Component Location

Diagnostic Information and Procedures

Repair Instructions

Specifications

Special Tools and Equipment

Engine Mechanical

Schematic and Routing Diagram

Diagnostic Information and Procedures

Repair Instructions

Specifications

Special Tools and Equipment

Engine Lubrication System

Precautions

Schematic and Routing Diagram

Diagnostic Information and Procedures

Repair Instructions

Specifications

Special Tools and Equipment

Engine Cooling System

Precautions

General Description

Schematic and Routing Diagram

Diagnostic Information and Procedures

Repair Instructions

Specifications

Special Tools and Equipment

Fuel System

Precautions

General Description

Schematic and Routing Diagram

Diagnostic Information and Procedures

Repair Instructions

Specifications

Special Tools and Equipment

Ignition System

General Description

Schematic and Routing Diagram

Diagnostic Information and Procedures

Repair Instructions

Specifications

Special Tools and Equipment

Starting System

Schematic and Routing Diagram

Component Location

Diagnostic Information and Procedures

Repair Instructions

Specifications

Special Tools and Equipment

Charging System

Schematic and Routing Diagram

Component Location

Diagnostic Information and Procedures

Repair Instructions

Specifications

Special Tools and Equipment

Exhaust System

Precautions

General Description

Repair Instructions