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• After remounting the engine, route the wiring harness
properly. Refer to "Wiring Harness Routing Diagram in
Section 9A (Page 9A-5)".
• Connect the clutch cable. Refer to "Clutch Cable
Removal and Installation in Section 5C (Page 5C-2)".
• Apply thread lock to the bolts and tighten them.
: Thread lock cement 99000–32110
(THREAD LOCK CEMENT SUPER 1322 or
equivalent)
Tightening torque
Front footrest bracket bolt (c): 50 N·m (5.0 kgf-m,
36 lbf-ft)
• Install the gearshift link arm to the gearshift shaft in
the correct position. Refer to "Gearshift Lever Height
Inspection and Adjustment in Section 5B (Page 5B-
12)".
Gearshift lever height "a"
Standard: 95 – 105 mm (3.7 – 4.1 in)
(c)
• Install the regulator/rectifier (6).
NOTE
When installing the frame lower cover
bracket (7), bring the arrow mark upward.
6
" a "
I940H1140368-03
7
I940H1140369-04
• Install the right footrest and rear brake master cylinder
assembly. Refer to "Rear Brake Master Cylinder
Removal and Installation in Section 4A (Page 4A-13)".
• Install the exhaust pipes and mufflers. Refer to
"Exhaust Pipe / Muffler Removal and Installation in
Section 1K (Page 1K-2)".
• Connect the water hoses. Refer to "Water Hose
Routing Diagram in Section 1F (Page 1F-3)".
• Install the throttle body. Refer to "Throttle Body
Removal and Installation (Page 1D-12)".
• Install the air cleaner chamber. Refer to "Air Cleaner
Chamber Removal and Installation (Page 1D-7)".
• Tighten the radiator heat shield mounting bolts (8) to
the specified torque.
Tightening torque
Radiator heat shield mounting bolt (Left side)
(d): 5.5 N·m (0.55 kgf-m, 4.0 lbf-ft)
Radiator heat shield mounting bolt (Right side)
(e): 10 N·m (1.0 kgf-m, 7.0 lbf-ft)
8
(d)
• Pour engine coolant and engine oil. Refer to "Cooling
System Inspection in Section 0B (Page 0B-11)" and
"Engine Oil and Filter Replacement in Section 0B
(Page 0B-8)".
• After finishing the engine installation, check the
following items.
– Throttle cable play
Refer to "Throttle Cable Play Inspection and
Adjustment in Section 0B (Page 0B-10)".
– Throttle valve synchronization
Refer to "Throttle Valve Synchronization in Section
0B (Page 0B-11)".
– Engine oil and coolant leakage
Refer to "Cooling Circuit Inspection in Section 1F
(Page 1F-4)".
– Clutch cable play
Refer to "Clutch Cable Play Inspection and
Adjustment in Section 0B (Page 0B-12)".
Engine Mechanical:
1D-26
8
(e)
I940H1140384-01
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