Suzuki Intruder VZ1500 Service Manual page 268

1D-79 Engine Mechanical:
• Gradually press out the bearing (1) with the special
tool by using the hydraulic press.
CAUTION
!
The removed bearings must be replaced with
new ones.
(A)
• Set the specified crankshaft journal bearings to the
special tool.
CAUTION
!
• Before setting the bearing, apply enough
engine oil to the special tool and bearings.
• When setting the bearing, align the bearing
side with the engraved line "A" and also
the bearing edge with the matching
surface of the special tool.
Special tool
(A): 09913–60250 (Journal bearing remover/
installer)
(A)
"A"
1
I940H1140275-01
I940H1140277-02
"A"
I940H1140278-01
• Tighten the special tool bolt to the specified torque.
Tightening torque
Special tool bolt (a): 23 N·m (2.3 kgf-m, 16.5 lbf-ft)
(a)
CAUTION
!
Before installing the bearings, lightly shave
off the sharp edge "B" part of the crankcase
chamber by using an oilstone and wash the
crankcase bore with enough engine oil.
• Set the bearings installed in the special tool to the
crankcase half as shown.
CAUTION
!
• Be sure the bearing protruded side "C"
faces the crankcase bore.
• Align the special tool mating surface with
the line mark "D" on the crankcase.
"C"
"D"
(a)
I940H1140279-01
"B"
I940H1140280-01
"D"
I940H1140335-01