Fuel Pump Disassembly And Assembly - Suzuki Intruder VZ1500 Service Manual

1G-13 Fuel System:
• Apply grease to the O-ring (2).
CAUTION
!
Replace the O-ring with a new one.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• When installing the fuel pump assembly, first tighten
all the fuel pump mounting bolts lightly and then to the
specified torque as shown in the figure.
Tightening torque
Fuel pump mounting bolt: 10 N·m (1.0 kgf-m, 7.0
lbf-ft)

Fuel Pump Disassembly and Assembly

Refer to "Fuel Pump Assembly / Fuel Level Gauge
Removal and Installation (Page 1G-12)".
Disassembly
1) Disconnect the fuel pump coupler (1).
2
I940H1170019-03
I940H1170042-02
B940H21706013
1
I940H1170021-03
2) Remove the hose (2), clamp (3) and filter cover (4).
3
4
3) Remove the fuel mesh filter (5).
4) Remove the band (6).
5) Remove the fuel pump (7).
6
7
6) Remove the following parts from the adapter (8).
• Pressure regulator (9)
• Joint (10)
• Clip (11)
• Insulator (12)
12
8
2
I940H1170022-03
5
I940H1170023-03
9
11
10
I940H1170028-02