Suzuki Intruder VZ1500 Service Manual page 300

1F-12 Engine Cooling System:
5) Remove the air cleaner box. Refer to "Air Cleaner
Chamber Removal and Installation in Section 1D
(Page 1D-7)".
6) Remove the water pump outlet pipe (2).
7) Remove the water pump (3).
Installation
Install the water pump in the reverse order of removal.
Pay attention to the following points:
• Apply grease to the O-ring.
CAUTION
!
Replace the O-ring with the a new one.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Install the water pump assembly with the slot on the
pump shaft end "A" securely engaged with the flat "B"
on the oil pump shaft.
"B"
2
I940H1160023-01
3
I940H1160024-01
"A"
I940H1160025-01
• Tighten the water pump mounting bolts (1).
1
• Apply engine coolant to the O-ring.
CAUTION
!
Use a new O-ring to prevent engine coolant
leakage.
• Connect the water hoses securely. Refer to "Water
Hose Routing Diagram (Page 1F-3)".
• Pour engine oil and coolant. Refer to "Engine Oil and
Filter Replacement in Section 0B (Page 0B-8)" and
"Cooling System Inspection in Section 0B (Page 0B-
11)".
• Bleed air from the cooling circuit. Refer to "Cooling
System Inspection in Section 0B (Page 0B-11)".
1
I940H1160026-01
I940H1160027-01