Final Gear Shim Inspection And Adjustment - Suzuki Intruder VZ1500 Service Manual

3A-24 Drive Chain / Drive Train / Drive Shaft:

Final Gear Shim Inspection and Adjustment

Refer to "Final Gear Disassembly and Assembly
(Page 3A-14)".
Right Side Shim Adjustment
1) Install the shims and final gear bearing case and
tighten the bolts to the specified torque.
Tightening torque
Final gear case bolt (M8) (a): 23 N·m (2.3 kgf-m,
16.5 lbf-ft)
Final gear case bolt (M10) (b): 50 N·m (5.0 kgf-
m, 36.0 lbf-ft)
NOTE
It is not necessary to apply bond and thread
lock to the matching surface and bolts at this
time.
(b)
B940H23106016
(a)
I822H1310103-01
2) Measure the clearance between the shims (1) and
bearing. If it is not within the specification, the must
be changed.
Final gear case shim clearance
Standard: 0.1 mm (0.04 in)
List of shims (For final gear case side)
Part number
27327-38B00-035 0.35 mm (0.014 in)
27327-38810
27327-38B00-040 0.40 mm (0.016 in)
(Shim set: 4
27327-38B00-050 0.50 mm (0.020 in)
pcs.)
27327-38B00-060 0.60 mm (0.024 in)
Backlash
After assembling the final gear case, measure the final
bevel gear backlash as follows:
• Install the backlash measuring tool on the drive bevel
gear coupling, and set-up a dial gauge as shown in
the figure.
Special tool
(A): 09924–34510 (Backlash measuring tool
(φ27 – 50))
(B): 09900–20607 (Dial gauge (1/100 mm, 10
mm))
(C): 09900–20701 (Magnetic stand)
1
I822H1310096-01
Shim thickness