Suzuki Intruder VZ1500 Service Manual page 527

2) Remove the following parts from the right handlebar.
a) Front brake master cylinder/Front brake lever (5)
CAUTION
!
Do not turn the front brake master cylinder
upside down.
b) Right handlebar switch box (6)
c) Grip end cap (7)
d) Throttle grip (8)
5
6
3) Remove the caps and handlebar clamp bolts.
Installation
Install the handlebars in the reverse order of removal.
Pay attention to the following points:
• Set the handlebars so that its punch mark "A" aligns
with the mating surface of the left handlebar holder.
8
7
I940H1620002-01
I940H1620003-01
"A"
I940H1620004-01
• Tighten the handlebar clamp bolts (1) to the specified
torque.
NOTE
First tighten the handlebar clamp bolts (front
ones).
Tightening torque
Handlebar clamp bolt (a): 23 N·m (2.3 kgf-m, 16.5
lbf-ft)
1
(a)
" a "
"a": Clearance
• Install the clutch lever holder, align the holder's mating
surface "B" with punched mark "C" on the handlebars.
UP SIDE
• Apply a handle grip bond "D" onto the left handlebars
before installing the handlebar grip.
: Handle grip bond (Handle Grip Bond
(commercially available))
"D"
Steering / Handlebar:
FWD
"A"
I822H1620005-02
"C"
"B"
I822H1620006-08
I649G1620008-03
6B-2