Suzuki Intruder VZ1500 Service Manual page 492

5B-6 Manual Transmission:
• Remove the 5th driven gear (5).
5
• Remove the snap ring (6), washer (7) and 4th driven
gear (8).
6
• Remove the 4th driven gear bushing (9), washer (10),
snap ring (11) and 3rd driven gear (12).
12
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8
7
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11
10
9
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• Remove the snap ring (13), washer (14), 2nd driven
gear (15) and its bushing.
Assembly
NOTE
When reassembling the transmission gears,
attention must be given to the locations and
positions of washers and snap rings. The
cross sectional view shows the correct
position of the gears, bushings, washers and
snap rings. Refer to "Transmission
Construction (Page 5B-4)".
CAUTION
!
• Never reuse a snap rings. After a snap
rings has been removed from a shaft, it
should be discarded and a new snap rings
must be installed.
• When installing a new snap rings, do not
expand the end gap larger than required to
slip the snap rings over the shaft.
• After installing snap rings, make sure that
they are completely seated in their groove
and securely fitted.
NOTE
• Rotate the bearing by hand to inspect if
there are any abnormal noises and smooth
rotation. Replace the bearing if there is
anything unusual.
• Before installing the gears, apply engine
oil to the driveshaft and countershaft.
• Before installing the oil seal, apply grease
to the oil seal lip.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
15
14
13
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