Suzuki RMX450Z Manuals

Manuals and User Guides for Suzuki RMX450Z. We have 1 Suzuki RMX450Z manual available for free PDF download: Service Manual

Suzuki RMX450Z Service Manual

Suzuki RMX450Z Service Manual (488 pages)

Brand: Suzuki | Category: Motorcycle | Size: 25.99 MB

Table of Contents

Section 0 General Information

13
- Table of Contents
  13
- General Description
  26
- Clutch Lever Clearance Inspection and Adjustment
  36
- Adjustment
  38
- Hot Starter Lever Clearance Inspection and
  38
- Throttle Body Inspection
  38
- Crankcase Breather (PCV) Hose Inspection
  38
- Fuel Hose Inspection
  39
- Valve Clearance Inspection and Adjustment
  39
- Exhaust Pipe Bolt and Muffler Bolt Inspection
  43
- Spark Arrester Cleaning
  43
- Drive Chain Inspection and Adjustment
  45
- Drive Chain Cleaning and Lubricating
  46
- Crankcase Driveshaft Oil Seal Inspection
  46
- Sprocket Inspection
  46
- Drive Chain Buffer, Guide and Roller Inspection
  47
- Brake System Inspection
  47
- Wheel and Tire Inspection
  49
- Rear Suspension Inspection
  49
- Front Fork Inspection
  49
- Steering System Inspection
  50
- Kick Starter Lever Inspection and Lubrication
  51
- Chassis Bolt and Nut Inspection
  51
- Compression Pressure Check
  52
- Oil Pressure Check
  52
- SDS Check
  52
- Special Tool
  54
- Specifications
  55
- Service Data
  55
- 0C-2 Service Data
  56
Section 1 Engine

65
- Precautions
  69
- Precautions for Engine
  69
- 1A-1 Engine General Information and Diagnosis
  70
- General Description
  70
- Injection Timing Description
  70
- FI System Wiring Diagram
  73
- Schematic and Routing Diagram
  73
- ECM Terminal
  74
- Component Location
  75
- FI System Parts Location
  75
- Diagnostic Information and Procedures
  76
- Engine Symptom Diagnosis
  76
- Self-Diagnostic Procedures
  79
- Use of SDS Diagnosis Reset Procedures
  81
- Show Data When Trouble (Displaying Data at the Time of DTC)
  82
- SDS Check
  84
- DTC Table
  88
- Fail-Safe Function Table
  89
- FI System Troubleshooting
  90
- Malfunction Code and Defective Condition Table
  91
- DTC "12" (P0335): CKP Sensor Circuit Malfunction
  93
- DTC "14" (P0120-H/L): TP Sensor Circuit Malfunction
  96
- DTC "15" (P0115-H/L): ECT Sensor Circuit Malfunction
  103
- DTC "17" (P0105-H/L): IAP Sensor Circuit Malfunction
  109
- DTC "21" (P0110-H/L): IAT Sensor Circuit Malfunction
  117
- DTC "23" (P1651-H/L): to Sensor Circuit Malfunction
  122
- DTC "24" (P0351): Ignition Coil Circuit Malfunction
  129
- DTC "31" (P0705): GP Switch Circuit Malfunction
  129
- DTC "32" (P0201): Fuel Injector Circuit Malfunction
  131
- DTC "41" (P0230): FP Relay Circuit Malfunction
  134
- DTC "63" (P1771): Crankshaft Rotation Signal Circuit Malfunction
  136
- Service Data
  139
- Specifications
  139
- Special Tool
  140
- Special Tools and Equipment
  140
- Crankcase Breather (PCV) Hose Inspection
  141
- Crankcase Breather (PCV) Hose Removal and Installation
  141
- Emission Control Devices
  141
- Precautions
  141
- Precautions for Emission Control Devices
  141
- Repair Instructions
  141
- CKP Sensor Inspection
  142
- Component Location
  142
- Diagnostic Information and Procedures
  142
- ECM Removal and Installation
  142
- Engine Electrical Components Location
  142
- Engine Electrical Devices
  142
- Engine Symptom Diagnosis
  142
- Precautions
  142
- Precautions for Engine Electrical Device
  142
- Repair Instructions
  142
- IAP Sensor Inspection
  143
- IAP Sensor Removal and Installation
  143
- TP Sensor Inspection
  143
- TP Sensor Removal and Installation
  143
- TP Sensor Adjustment
  144
- IAT Sensor Inspection
  145
- IAT Sensor Removal and Installation
  145
- ECT Sensor Removal and Installation
  146
- ECT Sensor Inspection
  147
- TO Sensor Inspection
  147
- TO Sensor Removal and Installation
  147
- GP Switch Inspection
  148
- GP Switch Removal and Installation
  148
- Service Data
  148
- Specifications
  148
- Recommended Service Material
  149
- Special Tool
  149
- Special Tools and Equipment
  149
- Tightening Torque Specifications
  149
- Camshaft and Sprocket Assembly Diagram
  150
- Engine Mechanical
  150
- Schematic and Routing Diagram
  150
- Throttle Cable Routing Diagram
  151
- Compression Pressure Check
  153
- Diagnostic Information and Procedures
  153
- Engine Mechanical Symptom Diagnosis
  153
- Engine Components Removable with the Engine in Place
  154
- Repair Instructions
  154
- Air Cleaner Box Removal and Installation
  157
- Air Cleaner Element Cleaning
  157
- Air Cleaner Element Removal and Installation
  157
- Hot Starter Cable Removal and Installation
  158
- Throttle Cable Inspection
  158
- Throttle Cable Removal and Installation
  158
- Throttle Body Components
  160
- Throttle Body Construction
  161
- Engine Idle Speed Inspection and Adjustment
  163
- Hot Starter Lever Construction
  163
- Throttle Body Inspection
  163
- Throttle Body Removal and Installation
  164
- Throttle Body Disassembly and Assembly
  166
- Engine Assembly Removal
  169
- Throttle Body Inspection and Cleaning
  169
- Engine Assembly Installation
  173
- Engine Top Side Disassembly
  176
- Engine Top Side Assembly
  179
- Camshaft Inspection
  185
- Valve Clearance Inspection and Adjustment
  185
- Cam Chain Guide Inspection
  187
- Cam Chain Tension Adjuster Inspection
  187
- Cam Chain Tensioner Inspection
  188
- Cylinder Head Disassembly and Assembly
  188
- Cylinder Head Related Parts Inspection
  192
- Valve Guide Replacement
  195
- Valve Seat Repair
  196
- Cylinder Inspection
  197
- Piston Ring Removal and Installation
  198
- Piston and Piston Ring Inspection
  199
- Engine Bottom Side Disassembly
  200
- Engine Bottom Side Assembly
  204
- Conrod and Crankshaft Inspection
  210
- Gearshift Shaft Inspection
  210
- Oil Pump No. 1 Inspection
  210
- Oil Pump No. 2 Inspection
  210
- Oil Reed Valve Inspection
  210
- Oil Strainer Inspection
  210
- Crankshaft Oil Seal / Bearing Inspection
  211
- Crankshaft Oil Seal / Bearing Removal and Installation
  212
- Transmission Oil Seal / Bearing Inspection
  214
- Transmission Oil Seal / Bearing Removal and Installation
  214
- Clutch Release Camshaft Oil Seal / Bearing Inspection
  215
- Clutch Release Camshaft Oil Seal / Bearing Removal and Installation
  215
- Clutch Release Camshaft Removal and Installation
  215
- Service Data
  216
- Specifications
  216
- Recommended Service Material
  219
- Special Tools and Equipment
  219
- Special Tool
  220
- Engine Lubrication System
  223
- Engine Lubrication System Chart Diagram
  223
- Precautions
  223
- Precautions for Engine Oil
  223
- Schematic and Routing Diagram
  223
- Diagnostic Information and Procedures
  224
- Engine Lubrication Symptom Diagnosis
  224
- Oil Pressure Check
  224
- Engine Oil and Filter Replacement
  225
- Engine Oil Level Inspection
  225
- Oil Pump No. 1 Components
  225
- Oil Pump No. 1 Removal and Installation
  225
- Oil Pump No. 2 Strainer Removal and Installation
  225
- Oil Strainer Inspection and Cleaning
  225
- Oil Strainer No. 1 Removal and Installation
  225
- Repair Instructions
  225
- Oil Pump No. 2 Components
  227
- Oil Pump No. 2 Removal and Installation
  227
- Oil Pump Inspection
  228
- Oil Reed Valve Removal and Installation
  229
- Oil Relief Valve Inspection
  229
- Oil Relief Valve Removal and Installation
  229
- Oil Gallery Oil Seal Inspection
  230
- Oil Gallery Oil Seal Removal and Installation
  230
- Oil Reed Valve Inspection
  230
- Service Data
  230
- Specifications
  230
- Tightening Torque Specifications
  230
- Recommended Service Material
  231
- Special Tool
  231
- Special Tools and Equipment
  231
- Engine Cooling System
  232
- Precautions
  232
- Precautions for Engine Coolant
  232
- Precautions for Engine Cooling System
  232
- Cooling Circuit Diagram
  233
- Engine Coolant Description
  233
- General Description
  233
- Schematic and Routing Diagram
  233
- Diagnostic Information and Procedures
  234
- Engine Cooling Symptom Diagnosis
  234
- Water Hose Routing Diagram
  234
- Cooling Circuit Inspection
  235
- Radiator Cap Inspection
  235
- Radiator Inspection and Cleaning
  235
- Repair Instructions
  235
- Radiator Removal and Installation
  236
- Radiator Reservoir Tank Inspection
  237
- Radiator Reservoir Tank Removal and Installation
  237
- Water Hose Inspection
  237
- Water Hose Removal and Installation
  237
- ECT Sensor Inspection
  238
- ECT Sensor Removal and Installation
  238
- Engine Coolant Temperature Indicator Inspection
  238
- Water Pump Components
  238
- Water Pump Removal and Installation
  239
- Service Data
  242
- Specifications
  242
- Tightening Torque Specifications
  242
- Water Pump Related Parts Inspection
  242
- Recommended Service Material
  243
- Special Tools and Equipment
  243
- Fuel System
  244
- Precautions
  244
- Precautions for Fuel System
  244
- Diagnostic Information and Procedures
  245
- Fuel System Diagnosis
  245
- Fuel Pressure Inspection
  246
- Fuel Pump Inspection
  246
- Repair Instructions
  246
- Fuel Discharge Amount Inspection
  247
- Fuel Hose Inspection
  247
- Fuel Level Indicator Inspection
  247
- Fuel Pump Relay Inspection
  247
- Fuel Tank Components
  248
- Fuel Tank Removal and Installation
  248
- Fuel Injector / Fuel Delivery Pipe / T-Joint Removal and Installation
  249
- Fuel Injector Inspection and Cleaning
  249
- Fuel Pump Removal and Installation
  249
- Service Data
  250
- Specifications
  250
- Tightening Torque Specifications
  250
- Recommended Service Material
  251
- Special Tool
  251
- Special Tools and Equipment
  251
- Ignition System
  252
- Ignition System Components Location
  252
- Ignition System Diagram
  252
- Schematic and Routing Diagram
  252
- Diagnostic Information and Procedures
  253
- Ignition System Symptom Diagnosis
  253
- No Spark or Poor Spark
  254
- Ignition Coil and Plug Cap Inspection
  255
- Repair Instructions
  255
- Spark Plug Cap and Spark Plug Removal and Installation
  255
- Spark Plug Inspection and Cleaning
  255
- CKP Sensor Inspection
  257
- Crankshaft Rotation Signal Sensor Inspection
  258
- CKP Sensor / Crankshaft Rotation Signal Sensor Removal and Installation
  259
- Engine Stop Switch Inspection
  259
- Engine Stop Switch Removal and Installation
  260
- Ignition Switch Inspection
  260
- Ignition Switch Removal and Installation
  260
- Service Data
  261
- Special Tool
  261
- Special Tools and Equipment
  261
- Specifications
  261
- Tightening Torque Specifications
  261
- Component Location
  262
- Diagnostic Information and Procedures
  262
- Schematic and Routing Diagram
  262
- Starting System
  262
- Starting System Components Location
  262
- Starting System Diagram
  262
- Starting System Symptom Diagnosis
  262
- Starter Motor Runs but Does Not Crank the Engine
  263
- Starter Motor will Not Run
  263
- Repair Instructions
  264
- Starter Motor Components
  264
- Starter Motor Disassembly and Assembly
  265
- Starter Motor Removal and Installation
  265
- Starter Motor Related Parts Inspection
  266
- Starter Relay Removal and Installation
  267
- Gear Position (GP) Switch Inspection
  268
- Starter Relay Inspection
  268
- Starter Torque Limiter / Starter Idle Gear / Starter Clutch Components
  270
- Starter Torque Limiter / Starter Idle Gear / Starter Clutch Removal and Installation
  271
- Starter Torque Limiter Inspection
  272
- Starter Clutch Related Parts Inspection
  273
- Starter Driven Gear Bearing Removal and Installation
  273
- Starter Button Inspection
  274
- Kick Starter Components
  275
- Kick Starter Removal and Installation
  276
- Kick Starter Related Parts Inspection
  279
- Recommended Service Material
  280
- Service Data
  280
- Special Tools and Equipment
  280
- Specifications
  280
- Tightening Torque Specifications
  280
- Special Tool
  281
- Charging System
  282
- Charging System Components Location
  282
- Charging System Diagram
  282
- Component Location
  282
- Schematic and Routing Diagram
  282
- Charging System Symptom Diagnosis
  283
- Diagnostic Information and Procedures
  283
- Battery Current Leakage Inspection
  284
- Battery Runs down Quickly
  284
- Repair Instructions
  284
- Generator Inspection
  285
- Regulated Voltage Inspection
  285
- Generator Removal and Installation
  286
- Regulator / Rectifier Removal and Installation
  288
- Battery Components
  289
- Battery Recharging
  289
- Regulator / Rectifier Inspection
  289
- Battery / Battery Protector Removal and Installation
  290
- Battery Visual Inspection
  291
- Recommended Service Material
  291
- Service Data
  291
- Special Tools and Equipment
  291
- Specifications
  291
- Tightening Torque Specifications
  291
- Special Tool
  292
- Exhaust System
  293
- Exhaust System Components
  293
- Precautions
  293
- Precautions for Exhaust System
  293
- Repair Instructions
  293
- Muffler / Exhaust Pipe Removal and Installation
  294
- Exhaust System Inspection
  295
- Spark Arrester Inspection
  295
- Recommended Service Material
  296
- Special Tools and Equipment
  296
- Specifications
  296
- Tightening Torque Specifications
  296
Section 2 Suspension

297
- Precautions
  298
- Precautions for Suspension
  298
- Diagnostic Information and Procedures
  299
- Suspension and Wheel Symptom Diagnosis
  299
- Suspension General Diagnosis
  299
- Front Fork Components
  300
- Front Suspension
  300
- Repair Instructions
  300
- Front Fork Removal and Installation
  301
- Front Fork Disassembly
  302
- Front Fork Assembly
  306
- Front Fork Parts Inspection
  310
- Front Suspension Adjustment
  311
- Service Data
  314
- Specifications
  314
- Special Tool
  316
- Rear Shock Absorber Components
  317
- Rear Suspension
  317
- Repair Instructions
  317
- Cushion Rod / Cushion Lever Components
  318
- Swingarm Components
  319
- Rear Suspension Assembly Construction
  320
- Rear Shock Absorber Removal and Installation
  321
- Rear Shock Absorber Disassembly
  322
- Rear Shock Absorber Assembly
  324
- Rear Shock Absorber Inspection
  326
- Rear Suspension Inspection
  326
- Rear Suspension Oil Replacement
  327
- Rear Suspension Adjustment
  330
- Cushion Lever Removal and Installation
  331
- Cushion Lever Inspection
  332
- Cushion Lever Bearing Removal and Installation
  333
- Cushion Rod Inspection
  334
- Cushion Rod Removal and Installation
  334
- Cushion Rod Bearing Removal and Installation
  335
- Swingarm Removal and Installation
  336
- Swingarm Related Parts Inspection
  339
- Swingarm Bearing Removal and Installation
  340
- Service Data
  341
- Specifications
  341
- Tightening Torque Specifications
  341
- Recommended Service Material
  342
- Special Tool
  342
- Special Tools and Equipment
  342
- Precautions
  344
- Precautions for Wheel and Tire
  344
- Wheels and Tires
  344
- Front Wheel Components
  345
- Repair Instructions
  345
- Front Wheel Assembly Construction
  346
- Front Wheel Assembly Removal and Installation
  346
- Front Wheel Related Parts Inspection
  348
- Front Wheel Dust Seal / Bearing Removal and Installation
  349
- Rear Wheel Components
  352
- Rear Wheel Assembly Construction
  353
- Rear Wheel Assembly Removal and Installation
  354
- Rear Wheel Spoke Construction
  354
- Rear Wheel Related Parts Inspection
  355
- Rear Wheel Dust Seal / Bearing Removal and Installation
  356
- Service Data
  358
- Specifications
  358
- Recommended Service Material
  359
- Special Tool
  359
- Special Tools and Equipment
  359
- Tightening Torque Specifications
  359
Section 3 Driveline / Axle

361
- Precautions
  362
- Precautions for Driveline / Axle
  362
- Diagnostic Information and Procedures
  363
- Drive Chain and Sprocket Symptom Diagnosis
  363
- Drive Chain Related Components
  364
- Repair Instructions
  364
- Drive Chain Roller Construction
  365
- Engine Sprocket Removal and Installation
  365
- Rear Sprocket Removal and Installation
  366
- Drive Chain Buffer Removal and Installation
  367
- Drive Chain Guide Removal and Installation
  367
- Drive Chain Related Parts Inspection
  367
- Drive Chain Roller Removal and Installation
  367
- Drive Chain Replacement
  368
- Service Data
  371
- Specifications
  371
- Tightening Torque Specifications
  371
- Recommended Service Material
  372
- Special Tool
  372
- Special Tools and Equipment
  372
Section 4 Brake

373
- Brake Fluid Information
  374
- Precautions
  374
- Precautions for Brake System
  374
- Brake Control System and Diagnosis
  375
- Front Brake Hose Routing Diagram
  375
- Schematic and Routing Diagram
  375
- Rear Brake Hose Routing Diagram
  376
- Air Bleeding from Brake Fluid Circuit
  377
- Brake Fluid Level Check
  377
- Brake Hose Inspection
  377
- Brake Pedal Height Inspection and Adjustment
  377
- Brake Symptom Diagnosis
  377
- Diagnostic Information and Procedures
  377
- Repair Instructions
  377
- Brake Fluid Replacement
  379
- Front Brake Hose Removal and Installation
  381
- Rear Brake Hose Removal and Installation
  381
- Front Brake Master Cylinder Components
  382
- Front Brake Master Cylinder Assembly Removal and Installation
  383
- Front Brake Master Cylinder / Brake Lever Disassembly and Assembly
  384
- Front Brake Master Cylinder Parts Inspection
  385
- Rear Brake Master Cylinder Assembly Removal and Installation
  386
- Rear Brake Master Cylinder Components
  386
- Rear Brake Master Cylinder Disassembly and Assembly
  387
- Brake Lever Removal and Installation
  388
- Rear Brake Master Cylinder Parts Inspection
  388
- Rear Brake Pedal Construction
  389
- Rear Brake Pedal Removal and Installation
  390
- Service Data
  390
- Specifications
  390
- Special Tool
  392
- Front Brake Components
  393
- Front Brakes
  393
- Repair Instructions
  393
- Front Brake Caliper Removal and Installation
  394
- Front Brake Pad Inspection
  394
- Front Brake Pad Replacement
  394
- Front Brake Caliper Disassembly and Assembly
  395
- Front Brake Caliper Parts Inspection
  397
- Front Brake Disc Removal and Installation
  397
- Front Brake Disc Inspection
  398
- Service Data
  398
- Specifications
  398
- Recommended Service Material
  399
- Special Tool
  399
- Special Tools and Equipment
  399
- Tightening Torque Specifications
  399
- Rear Brake Components
  400
- Rear Brake Pad Inspection
  400
- Rear Brake Pad Replacement
  400
- Rear Brakes
  400
- Repair Instructions
  400
- Rear Brake Caliper Removal and Installation
  401
- Rear Brake Caliper Disassembly and Assembly
  402
- Rear Brake Caliper Parts Inspection
  403
- Rear Brake Disc Removal and Installation
  404
- Rear Brake Disc Inspection
  405
- Service Data
  405
- Specifications
  405
- Tightening Torque Specifications
  405
- Recommended Service Material
  406
- Special Tool
  406
- Special Tools and Equipment
  406
Section 5 Transmission / Transaxle

407
- Precautions
  408
- Precautions for Transmission / Transaxle
  408
- Diagnostic Information and Procedures
  409
- Manual Transmission
  409
- Manual Transmission Symptom Diagnosis
  409
- Repair Instructions
  410
- Transmission Components
  410
- Transmission Removal and Installation
  411
- Transmission Construction
  413
- Countershaft Gear / Driveshaft Gear Disassembly and Assembly
  414
- Transmission Related Parts Inspection
  415
- Transmission Oil Seal / Bearing Inspection
  416
- Transmission Oil Seal / Bearing Removal and Installation
  416
- Gear Position (GP) Switch Inspection
  419
- Gear Position (GP) Switch Removal and Installation
  419
- Gearshift Shaft / Gearshift Cam Plate Components
  420
- Gearshift Construction
  421
- Gearshift Shaft / Gearshift Cam Plate Removal and Installation
  421
- Gearshift Linkage Inspection
  424
- Gearshift Shaft Oil Seal / Removal and Installation
  425
- Service Data
  425
- Specifications
  425
- Recommended Service Material
  426
- Special Tools and Equipment
  426
- Tightening Torque Specifications
  426
- Special Tool
  427
- Clutch
  428
- Clutch Lever Position Switch Inspection
  428
- Clutch System Symptom Diagnosis
  428
- Diagnostic Information and Procedures
  428
- Precautions
  428
- Precautions for Clutch System
  428
- Repair Instructions
  428
- Clutch Cable Inspection and Adjustment
  429
- Clutch Cable Removal and Installation
  429
- Clutch Control System Components
  430
- Clutch Cable Adjuster Construction
  431
- Clutch Release Camshaft Removal and Installation
  431
- Clutch Release Camshaft / Oil Seal / Bearing Inspection
  432
- Clutch Components
  433
- Clutch Removal
  434
- Clutch Installation
  435
- Clutch Parts Inspection
  438
- Recommended Service Material
  440
- Service Data
  440
- Special Tools and Equipment
  440
- Specifications
  440
- Tightening Torque Specifications
  440
- Special Tool
  441
Section 6 Steering

443
- Precautions
  444
- Precautions for Steering
  444
- Diagnostic Information and Procedures
  445
- Steering General Diagnosis
  445
- Steering Symptom Diagnosis
  445
- Handlebars Components
  446
- Repair Instructions
  446
- Steering / Handlebar
  446
- Handlebar Construction
  447
- Handlebars Removal and Installation
  448
- Handlebars Inspection
  450
- Steering Components
  451
- Steering Removal and Installation
  452
- Steering Related Parts Inspection
  454
- Steering Stem Bearing Removal and Installation
  454
- Steering System Inspection
  454
- Recommended Service Material
  456
- Special Tool
  456
- Special Tools and Equipment
  456
- Specifications
  456
- Tightening Torque Specifications
  456
Section 9 Body and Accessories

459
- Component Location
  460
- Electrical Components Location
  460
- Precautions
  460
- Precautions for Electrical System
  460
- Schematic and Routing Diagram
  461
- Wiring Diagram
  461
- Wiring Systems
  461
- Wiring Harness Routing Diagram
  462
- Service Data
  467
- Specifications
  467
- Tightening Torque Specifications
  467
- Headlight Construction
  468
- Lighting Systems
  468
- Repair Instructions
  468
- Headlight Cover Construction
  469
- Headlight Removal and Installation
  469
- Headlight Beam Adjustment
  470
- Headlight Bulb Replacement
  470
- Tail Light Construction
  471
- Tail Light Removal and Installation
  472
- Reflex Reflector Construction (E-28 Only)
  473
- Headlight Relay Inspection
  474
- Service Data
  474
- Special Tool
  474
- Special Tools and Equipment
  474
- Specifications
  474
- Tightening Torque Specifications
  474
- Combination Meter / Fuel Meter / Horn
  475
- General Description
  475
- Speedometer System Description
  475
- Repair Instructions
  476
- Speedometer Construction
  476
- Speed Sensor Harness Routing Diagram
  477
- Speed Sensor Inspection
  478
- Speed Sensor Removal and Installation
  478
- Speedometer Inspection
  478
- Speedometer Removal and Installation
  478
- Fuel Level Indicator Light Inspection
  479
- Fuel Level Indicator Light Removal and Installation
  479
- Fuel Level Indicator Switch (Thermistor) Inspection
  479
- Ignition Switch Inspection
  480
- Ignition Switch Removal and Installation
  480
- Service Data
  480
- Special Tool
  480
- Special Tools and Equipment
  480
- Specifications
  480
- Tightening Torque Specifications
  480
- Exterior Parts
  481
- Exterior Parts Removal and Installation
  481
- Repair Instructions
  481
- Body Frame Construction
  483
- Body Structure
  483
- Repair Instructions
  483
- Seat Rail Removal and Installation
  484
- Footrest Bracket Construction
  485
- Side-Stand Construction
  485
- Recommended Service Material
  486
- Side-Stand Removal and Installation
  486
- Special Tools and Equipment
  486
- Specifications
  486
- Tightening Torque Specifications
  486

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