Suzuki GSX1300BK B-King Manuals

Manuals and User Guides for Suzuki GSX1300BK B-King. We have 2 Suzuki GSX1300BK B-King manuals available for free PDF download: Service Manual, Owner's Manual

Suzuki GSX1300BK B-King Service Manual (686 pages)

Brand: Suzuki | Category: Motorcycle | Size: 39 MB

Section 0 General Information

16
- Section
  11
- General Information
  
  16
  - Table of Contents
    16
  - General Description
    17
    
    Abbreviations
    17
    
    Symbols
    17
    
    Vehicle Side View
    18
    
    Fuel and Oil Recommendation
    19
    
    Vehicle Identification Number
    19
    
    BREAK-IN Procedures
    20
    
    Cylinder Identification
    20
    
    Engine Coolant Recommendation
    20
    
    Country and Area Codes
    21
    
    Wire Color Symbols
    21
    
    Warning, Caution and Information Labels Location
    22
  - Component Location
    23
    
    Electrical Components Location
    23
  - Specifications
    25
  - Special Tools and Equipment
    27
    
    Special Tool
    27
- Maintenance and Lubrication
  
  31
  - Precautions
    31
    
    Precautions for Maintenance
    31
  - General Description
    31
    
    Recommended Fluids and Lubricants
    31
  - Scheduled Maintenance
    31
    
    Periodic Maintenance Schedule Chart
    31
    
    Lubrication Points
    32
  - Repair Instructions
    33
    
    Air Cleaner Element Inspection
    33
    
    Air Cleaner Element Replacement
    33
    
    Exhaust Pipe Bolt and Muffler Bolt Inspection
    33
    
    Exhaust Control Valve Inspection
    34
    
    Valve Clearance Inspection and Adjustment
    34
    
    Spark Plug Inspection and Cleaning
    39
    
    Spark Plug Replacement
    39
    
    Engine Oil and Filter Replacement
    40
    
    Fuel Line Inspection
    40
    
    Throttle Cable Play Inspection and Adjustment
    42
    
    Throttle Valve Synchronization
    42
    
    Cooling System Inspection
    43
    
    Evaporative Emission Control System Inspection (E-33 Only)
    43
    
    PAIR System Inspection
    43
    
    Clutch System Inspection
    44
    
    Clutch Fluid Replacement
    45
    
    Clutch Hose Replacement
    45
    
    Drive Chain Inspection and Adjustment
    45
    
    Brake System Inspection
    47
    
    Drive Chain Cleaning and Lubricating
    47
    
    Tire Inspection
    49
    
    Front Fork Inspection
    50
    
    Rear Suspension Inspection
    50
    
    Steering System Inspection
    50
    
    Chassis Bolt and Nut Inspection
    51
    
    Compression Pressure Check
    52
    
    Oil Pressure Check
    52
    
    SDS Check
    52
  - Specifications
    53
    
    Tightening Torque Specifications
    53
  - Special Tools and Equipment
    53
    
    Recommended Service Material
    53
    
    Special Tool
    53
- Service Data
  
  54
  - Specifications
    54
    
    0C-4 Service Data
    57
    
    Tightening Torque List
    62
Section 1 Engine

66
- 1-1 Precautions
  
  71
- Engine General Information and Diagnosis
  
  72
- Emission Control Devices
  
  208
- Engine Electrical Devices
  
  236
- Engine Mechanical
  
  237
  - Schematic and Routing Diagram
    237
    
    Camshaft and Sprocket Assembly Diagram
    237
    
    Throttle Cable Routing Diagram
    238
  - Diagnostic Information and Procedures
    239
    
    Compression Pressure Check
    239
    
    Engine Mechanical Symptom Diagnosis
    239
  - Repair Instructions
    240
    
    Engine Components Removable with the Engine in Place
    240
    
    Air Cleaner Box Removal and Installation
    242
    
    Air Cleaner Element Removal and Installation
    242
    
    Air Cleaner Element Inspection and Cleaning
    243
    
    Throttle Cable Inspection
    243
    
    Throttle Cable Play Inspection and Adjustment
    243
    
    Throttle Cable Removal and Installation
    243
    
    Throttle Body Components
    244
    
    Throttle Body Construction
    245
    
    Throttle Body Removal and Installation
    246
    
    Throttle Body Disassembly and Assembly
    248
    
    ISC Valve Visual Inspection
    252
    
    Throttle Body Inspection and Cleaning
    252
    
    Throttle Valve Synchronization
    252
    
    ISC Valve Reset
    254
    
    Engine Assembly Removal
    255
    
    Engine Assembly Installation
    261
    
    Engine Top Side Disassembly
    264
    
    Engine Top Side Assembly
    268
    
    Camshaft Inspection
    279
    
    Camshaft Sprocket / Bearing Inspection
    281
    
    Cam Chain Tension Adjuster Inspection
    282
    
    Cam Chain Guide Inspection
    283
    
    Cam Chain Guide Removal and Installation
    283
    
    Cam Chain Tensioner Inspection
    283
    
    Cylinder Head Disassembly and Assembly
    284
    
    Cylinder Head Related Parts Inspection
    289
    
    Valve Guide Replacement
    293
    
    Valve Seat Repair
    294
    
    Cylinder Disassembly and Assembly
    295
    
    Cylinder Inspection
    296
    
    Piston Ring Removal and Installation
    297
    
    Piston and Piston Ring Inspection
    298
    
    Engine Bottom Side Disassembly
    300
    
    Engine Bottom Side Assembly
    308
    
    Crank Balancer Disassembly and Assembly
    325
    
    Conrod Removal and Installation
    326
    
    Crank Balancer Inspection
    326
    
    Conrod and Crankshaft Inspection
    328
    
    Conrod Crank Pin Bearing Inspection and Selection
    329
    
    Crankshaft Journal Bearing Inspection and Selection
    331
    
    Crankshaft Thrust Clearance Inspection and Selection
    333
  - Specifications
    335
    
    Service Data
    335
    
    Tightening Torque Specifications
    337
  - Special Tools and Equipment
    338
    
    Recommended Service Material
    338
    
    Special Tool
    339
- Engine Lubrication System
  
  342
  - Precautions
    342
    
    Precautions for Engine Oil
    342
  - Schematic and Routing Diagram
    342
    
    Engine Lubrication System Chart Diagram
    342
    
    Oil Pan
    343
    
    Engine Lubrication Circuit Diagram
    344
  - Diagnostic Information and Procedures
    346
    
    Engine Lubrication Symptom Diagnosis
    346
    
    Oil Pressure Check
    346
  - Repair Instructions
    347
    
    Engine Oil and Filter Replacement
    347
    
    Engine Oil Level Inspection
    347
    
    Oil Pan / Oil Strainer / Oil Pressure Regulator Removal and Installation
    347
    
    Oil Cooler / Oil Cooler Hose Inspection and Cleaning
    349
    
    Oil Pressure Regulator / Oil Strainer Inspection
    349
    
    Oil Cooler / Oil Cooler Hose Removal and Installation
    350
    
    Oil Pressure Switch Removal and Installation
    351
    
    Oil Jet / Oil Gallery Jet Removal and Installation
    352
    
    Oil Pressure Switch Inspection
    352
    
    Oil Jet / Oil Gallery Jet Inspection
    354
    
    Oil Pump Removal and Installation
    354
    
    Oil Pump Inspection
    355
  - Specifications
    356
    
    Service Data
    356
    
    Tightening Torque Specifications
    356
  - Special Tools and Equipment
    357
    
    Recommended Service Material
    357
    
    Special Tool
    357
- Engine Cooling System
  
  358
  - Precautions
    358
    
    Precautions for Engine Coolant
    358
    
    Precautions for Engine Cooling System
    358
  - General Description
    358
  - Schematic and Routing Diagram
    359
    
    Cooling Circuit Diagram
    359
    
    Water Hose Routing Diagram
    360
  - Diagnostic Information and Procedures
    361
    
    Engine Cooling Symptom Diagnosis
    361
  - Repair Instructions
    361
    
    Cooling Circuit Inspection
    361
    
    Radiator Cap Inspection
    362
    
    Radiator Inspection and Cleaning
    362
    
    Radiator / Cooling Fan Motor Removal and Installation
    363
    
    Water Hose Inspection
    364
    
    Radiator Reservoir Tank Removal and Installation
    365
    
    Water Hose Removal and Installation
    365
    
    Cooling Fan Inspection
    366
    
    Radiator Reservoir Tank Inspection
    366
    
    Cooling Fan Relay Inspection
    367
    
    ECT Sensor Inspection
    367
    
    ECT Sensor Removal and Installation
    367
    
    Thermostat Cover / Thermostat Removal and Installation
    367
    
    Thermostat Inspection
    368
    
    Water Pump Components
    369
    
    Water Pump Construction
    370
    
    Water Pump Disassembly and Assembly
    371
    
    Water Pump Related Parts Inspection
    374
  - Specifications
    375
    
    Service Data
    375
    
    Tightening Torque Specifications
    376
  - Special Tools and Equipment
    376
    
    Recommended Service Material
    376
    
    Special Tool
    376
- Fuel System
  
  377
  - Precautions
    377
    
    Precautions for Fuel System
    377
  - General Description
    378
    
    Fuel Injection System Description
    378
  - Schematic and Routing Diagram
    379
    
    Fuel Tank Drain Hose and Breather Hose Routing Diagram
    379
  - Diagnostic Information and Procedures
    380
    
    Fuel System Diagnosis
    380
  - Repair Instructions
    381
    
    Fuel Pressure Inspection
    381
    
    Fuel Discharge Amount Inspection
    382
    
    Fuel Pump Inspection
    382
    
    Fuel Hose Inspection
    383
    
    Fuel Level Gauge Inspection
    383
    
    Fuel Pump Relay Inspection
    383
    
    Fuel Tank Construction
    384
    
    Fuel Tank Heat Shield Construction
    385
    
    Fuel Tank Removal and Installation
    386
    
    Fuel Pump Components
    388
    
    Fuel Pump Disassembly and Assembly
    389
    
    Fuel Injector / Fuel Delivery Pipe / T-Joint Removal and Installation
    391
    
    Fuel Injector Inspection and Cleaning
    391
    
    Fuel Mesh Filter Inspection and Cleaning
    391
  - Specifications
    392
    
    Service Data
    392
    
    Tightening Torque Specifications
    392
  - Special Tools and Equipment
    393
    
    Recommended Service Material
    393
    
    Special Tool
    393
- Ignition System
  
  394
  - General Description
    394
    
    Immobilizer Description (for
    394
    
    Drive Mode Selector Description
    395
  - Schematic and Routing Diagram
    396
    
    Ignition System Components Location
    396
    
    Ignition System Diagram
    396
  - Diagnostic Information and Procedures
    397
    
    Ignition System Symptom Diagnosis
    397
    
    No Spark or Poor Spark
    398
  - Repair Instructions
    399
    
    Ignition Coil / Plug Cap and Spark Plug Removal and Installation
    399
    
    Ignition Coil / Plug Cap Inspection
    400
    
    Spark Plug Inspection and Cleaning
    400
    
    CKP Sensor Inspection
    403
    
    CKP Sensor Removal and Installation
    404
    
    Engine Stop Switch Inspection
    404
    
    Ignition Switch Inspection
    405
    
    Ignition Switch Removal and Installation
    405
    
    Drive Mode Selector Inspection
    407
    
    Immobilizer Antenna Removal and Installation (for
    408
  - Specifications
    408
    
    Service Data
    408
    
    Tightening Torque Specifications
    408
  - Special Tools and Equipment
    409
    
    Special Tool
    409
- Starting System
  
  410
  - Schematic and Routing Diagram
    410
    
    Starting System Diagram
    410
  - Component Location
    410
    
    Starting System Components Location
    410
  - Diagnostic Information and Procedures
    410
    
    Starting System Symptom Diagnosis
    410
    
    Starter Motor Runs but Does Not Crank the Engine
    411
    
    Starter Motor will Not Run
    411
  - Repair Instructions
    412
    
    Starter Motor Components
    412
    
    Starter Motor Disassembly and Assembly
    413
    
    Starter Motor Removal and Installation
    413
    
    Starter Motor Inspection
    414
    
    Starter Relay Removal and Installation
    415
    
    Starter Relay Inspection
    416
    
    Turn Signal / Side-Stand Relay Removal and Installation
    416
    
    Side-Stand / Ignition Interlock System Parts Inspection
    417
    
    Starter Torque Limiter / Starter Clutch Removal and Installation
    419
    
    Starter Clutch Inspection
    421
    
    Starter Torque Limiter Inspection
    421
    
    Starter Button Inspection
    422
  - Specifications
    422
    
    Service Data
    422
    
    Tightening Torque Specifications
    422
  - Special Tools and Equipment
    423
    
    Recommended Service Material
    423
    
    Special Tool
    423
- Charging System
  
  424
  - Schematic and Routing Diagram
    424
    
    Charging System Diagram
    424
  - Component Location
    424
    
    Charging System Components Location
    424
  - Diagnostic Information and Procedures
    424
    
    Charging System Symptom Diagnosis
    424
    
    Battery Runs down Quickly
    425
  - Repair Instructions
    426
    
    Battery Cushion Rubber Attachment Construction
    426
    
    Battery Current Leakage Inspection
    427
    
    Regulated Voltage Inspection
    427
    
    Generator Inspection
    428
    
    Generator Removal and Installation
    429
    
    Regulator / Rectifier Construction
    432
    
    Regulator / Rectifier Removal and Installation
    432
    
    Regulator / Rectifier Inspection
    433
    
    Battery Charging
    434
    
    Battery Components
    434
    
    Battery Removal and Installation
    437
    
    Battery Visual Inspection
    437
  - Specifications
    438
    
    Service Data
    438
    
    Tightening Torque Specifications
    438
  - Special Tools and Equipment
    439
    
    Recommended Service Material
    439
    
    Special Tool
    439
- Exhaust System
  
  440
  - Precautions
    440
    
    Precautions for Exhaust System
    440
  - General Description
    440
    
    Exhaust Control System Description
    440
    
    Exhaust Control System Operation
    441
  - Repair Instructions
    442
    
    Exhaust Control System Construction
    442
    
    Exhaust System Components
    443
    
    EXCV Cable Removal and Installation
    444
    
    EXCVA Removal and Installation
    446
  - EXCVA Adjustment
    448
  - EXCVA Inspection
    448
  - EXCVA Pulley Inspection
    448
  - Muffler / Muffler Joint / Exhaust Pipe Removal and Installation
    451
  - EXCV Inspection
    454
  - Exhaust System Inspection
    454
  - Specifications
    454
    
    Service Data
    454
  - Special Tools and Equipment
    455
    
    Recommended Service Material
    455
    
    Special Tool
    455
Section 2 Suspension

456
- Precautions
  
  457
  - Precautions for Suspension
    457
- Suspension General Diagnosis
  
  458
  - Diagnostic Information and Procedures
    458
    
    Suspension and Wheel Symptom Diagnosis
    458
- Front Suspension
  
  459
  - Repair Instructions
    459
    
    Front Fork Components
    459
    
    Front Fork Removal and Installation
    460
    
    Front Fork Disassembly and Assembly
    463
    
    Front Fork Parts Inspection
    469
  - Specifications
    470
    
    Service Data
    470
    
    Tightening Torque Specifications
    470
  - Special Tools and Equipment
    471
    
    Recommended Service Material
    471
    
    Special Tool
    471
- Rear Suspension
  
  472
  - Repair Instructions
    472
    
    Rear Suspension Components
    472
    
    Rear Suspension Assembly Construction
    473
    
    Rear Shock Absorber Removal and Installation
    474
    
    Rear Suspension Inspection
    474
    
    Rear Shock Absorber Inspection
    475
    
    Rear Suspension Adjustment
    475
    
    Rear Shock Absorber Disposal
    476
    
    Cushion Lever Inspection
    477
    
    Cushion Lever Removal and Installation
    477
    
    Cushion Lever Bearing Removal and Installation
    478
    
    Swingarm / Cushion Rod Removal and Installation
    479
    
    Swingarm Related Parts Inspection
    482
  - Swingarm Bearing Removal and Installation
    483
  - Specifications
    484
    
    Service Data
    484
  - Special Tools and Equipment
    485
    
    Recommended Service Material
    485
    
    Special Tool
    485
  - Precautions
    486
    
    Precautions for Wheel and Tire
    486
- Wheels and Tires
  
  486
  - Repair Instructions
    487
    
    Front Wheel Components
    487
    
    Front Wheel Assembly Construction
    488
    
    Front Wheel Assembly Removal and Installation
    489
    
    Front Wheel Related Parts Inspection
    491
    
    Front Wheel Dust Seal / Bearing Removal and Installation
    492
    
    Rear Wheel Components
    494
    
    Rear Wheel Assembly Construction
    495
    
    Rear Wheel Assembly Removal and Installation
    496
    
    Rear Wheel Related Parts Inspection
    497
    
    Rear Wheel Dust Seal / Bearing Removal and Installation
    498
    
    Tire Removal and Installation
    500
    
    Wheel / Tire / Air Valve Inspection and Cleaning
    501
    
    Air Valve Removal and Installation
    502
    
    Wheel Balance Check and Adjustment
    503
  - Specifications
    504
    
    Service Data
    504
    
    Tightening Torque Specifications
    504
  - Special Tools and Equipment
    505
    
    Recommended Service Material
    505
    
    Special Tool
    505
Section 3 Driveline / Axle

506
- Precautions
  507
  - Precautions for Driveline / Axle
    507
- Drive Chain / Drive Train / Drive Shaft
  508
- Special Tools and Equipment
  518
  - Recommended Service Material
    518
  - Special Tool
    519
- Specifications
  518
  - Service Data
    518
  - Tightening Torque Specifications
    518
Section 4 Brake

520
- Precautions
  
  521
  - Precautions for Brake System
    521
  - Brake Fluid Information
    521
- Brake Control System and Diagnosis
  
  522
- Front Brakes
  
  541
  - Repair Instructions
    541
    
    Front Brake Components
    541
    
    Front Brake Pad Inspection
    542
    
    Front Brake Pad Replacement
    542
    
    Front Brake Caliper Removal and Installation
    543
    
    Front Brake Caliper Disassembly and Assembly
    544
    
    Front Brake Caliper Parts Inspection
    546
    
    Front Brake Disc Removal and Installation
    547
    
    Front Brake Disc Inspection
    548
    
    Service Data
    549
  - Special Tools and Equipment
    550
    
    Recommended Service Material
    550
    
    Special Tool
    550
- Rear Brakes
  
  551
  - Repair Instructions
    551
    
    Rear Brake Components
    551
    
    Rear Brake Pad Inspection
    552
    
    Rear Brake Pad Replacement
    552
    
    Rear Brake Caliper Removal and Installation
    553
    
    Rear Brake Caliper Disassembly and Assembly
    554
    
    Rear Brake Caliper Parts Inspection
    556
    
    Rear Brake Disc Removal and Installation
    556
    
    Rear Brake Disc Inspection
    557
  - Specifications
    558
    
    Service Data
    558
    
    Tightening Torque Specifications
    558
  - Special Tools and Equipment
    559
    
    Recommended Service Material
    559
    
    Special Tool
    559
Section 5 Transmission / Transaxle

560
- Precautions
  
  561
  - Precautions for Transmission / Transaxle
    561
- Manual Transmission
  
  562
  - Diagnostic Information and Procedures
    562
    
    Manual Transmission Symptom Diagnosis
    562
  - Repair Instructions
    563
    
    Transmission Components
    563
    
    Transmission Removal
    564
    
    Transmission Installation
    565
    
    Countershaft Gear / Driveshaft Gear Disassembly and Assembly
    568
    
    Transmission Construction
    568
    
    Transmission Related Parts Inspection
    571
    
    Gear Position (GP) Switch Inspection
    572
    
    Gear Position (GP) Switch Removal and Installation
    572
    
    Gearshift Lever Construction
    574
    
    Gearshift Lever Height Inspection and Adjustment
    575
    
    Gearshift Lever Removal and Installation
    575
    
    Gearshift Shaft / Gearshift Cam Plate
    575
    
    Gearshift Shaft Construction
    576
    
    Gearshift Shaft / Gearshift Cam Plate Removal and Installation
    577
    
    Gearshift Linkage Inspection
    578
    
    Gearshift Shaft Oil Seal / Bearing Removal and Installation
    578
  - Specifications
    580
    
    Service Data
    580
    
    Tightening Torque Specifications
    580
  - Special Tools and Equipment
    581
    
    Recommended Service Material
    581
    
    Special Tool
    581
- Clutch
  
  582
  - Precautions
    582
    
    Clutch Fluid (Brake Fluid) Information
    582
    
    Precautions for Clutch System
    582
  - Schematic and Routing Diagram
    583
    
    Clutch Hose Routing Diagram
    583
  - Diagnostic Information and Procedures
    585
    
    Clutch System Symptom Diagnosis
    585
  - Repair Instructions
    585
    
    Clutch Fluid Level Check
    585
    
    Clutch Hose Inspection
    585
    
    Clutch Lever Position Switch Inspection
    585
    
    Air Bleeding from Clutch Fluid Circuit
    586
    
    Clutch Fluid Replacement
    586
    
    Clutch Hose Removal and Installation
    587
    
    Clutch Control System Components
    588
    
    Clutch Master Cylinder Assembly Removal and Installation
    589
    
    Clutch Master Cylinder / Clutch Lever Disassembly and Assembly
    590
    
    Clutch Master Cylinder Components Inspection
    592
    
    Clutch Release Cylinder / Push Rod Removal and Installation
    592
    
    Clutch Push Rod Inspection
    593
    
    Clutch Release Cylinder Disassembly and Assembly
    593
    
    Clutch Release Cylinder Inspection
    594
    
    Clutch Components
    595
    
    Clutch Removal
    596
    
    Clutch Installation
    598
    
    Clutch Parts Inspection
    602
  - Specifications
    604
    
    Service Data
    604
  - Special Tools and Equipment
    605
    
    Recommended Service Material
    605
    
    Special Tool
    605
Section 6 Steering

606
- Precautions
  
  607
  - Precautions for Steering
    607
- Steering General Diagnosis
  
  608
  - Diagnostic Information and Procedures
    608
    
    Steering Symptom Diagnosis
    608
- Steering / Handlebar
  
  609
  - Repair Instructions
    609
    
    Handlebar Components
    609
    
    Handlebar Construction
    610
    
    Handlebars Inspection
    612
  - Steering Components
    613
  - Steering Damper Construction
    614
  - Steering Removal and Installation
    615
  - Steering Related Parts Inspection
    618
  - Steering System Inspection
    618
  - Steering Stem Bearing Removal and Installation
    618
  - Steering Tension Adjustment
    619
  - Special Tools and Equipment
    620
    
    Recommended Service Material
    620
    
    Special Tool
    621
  - Specifications
    620
    
    Tightening Torque Specifications
    620
Section 9 Body and Accessories

622
- Precautions
  
  624
  - Precautions for Electrical System
    624
  - Component Location
    624
    
    Electrical Components Location
    624
- Wiring Systems
  
  625
  - Schematic and Routing Diagram
    625
    
    Wiring Diagram
    625
    
    Wiring Harness Routing Diagram
    629
  - Specifications
    634
    
    Service Data
    634
    
    Tightening Torque Specifications
    634
  - Special Tools and Equipment
    634
    
    Recommended Service Material
    634
- Lighting Systems
  
  635
  - Repair Instructions
    635
    
    Headlight Housing Cover Construction
    635
    
    Headlight Housing Cover Cushion Construction
    636
    
    Headlight Components
    637
    
    Headlight Construction
    637
    
    Headlight Removal and Installation
    638
    
    Headlight Bulb and Position Light Bulb Replacement
    639
    
    Front Turn Signal Light Components
    641
    
    Front Turn Signal Light Bulb Replacement
    642
    
    Rear Lighting System Construction
    643
    
    Rear Combination Light Removal and Installation
    644
    
    License Plate Light Components
    645
    
    Rear Combination Light Replacement
    645
    
    License Plate Light Bulb Replacement
    646
    
    License Plate Light Removal and Installation
    646
    
    Rear Turn Signal Light Components
    647
    
    Rear Turn Signal Light Removal and Installation
    647
    
    Rear Turn Signal Light Bulb Replacement
    648
    
    Reflex Refractor Construction
    648
    
    Hazard Switch Inspection
    649
    
    Turn Signal / Side-Stand Relay Inspection
    649
    
    Turn Signal / Side-Stand Relay Removal and Installation
    649
    
    Turn Signal Switch Inspection
    649
    
    Dimmer Switch Inspection
    650
    
    Passing Light Switch Inspection
    650
    
    Service Data
    651
- Combination Meter / Fuel Meter / Horn
  
  652
  - General Description
    652
    
    Combination Meter System Description
    652
  - Repair Instructions
    653
    
    Combination Meter Components
    653
    
    Combination Meter Removal and Installation
    653
    
    Combination Meter Disassembly and Assembly
    654
    
    Combination Meter Inspection
    654
    
    Engine Coolant Temperature Indicator and Indicator Light Inspection
    655
    
    ECT Sensor Removal and Installation
    656
    
    Fuel Level Indicator Inspection
    656
    
    Fuel Level Gauge Inspection
    657
    
    Speed Sensor Inspection
    658
    
    Speed Sensor Removal and Installation
    658
    
    Speedometer Inspection
    658
    
    Oil Pressure Indicator Inspection
    659
    
    Oil Pressure Switch Inspection
    659
    
    Oil Pressure Switch Removal and Installation
    659
    
    Horn Inspection
    660
    
    Ignition Switch Inspection
    660
    
    Ignition Switch Removal and Installation
    660
    
    Horn Removal and Installation
    661
  - Specifications
    662
    
    Service Data
    662
    
    Tightening Torque Specifications
    662
  - Special Tools and Equipment
    662
    
    Special Tool
    662
- Exterior Parts
  
  663
  - Schematic and Routing Diagram
    663
    
    Seat Lock Cable Routing Diagram
    663
  - Repair Instructions
    664
  - Frame Cover Construction
    664
  - Frame Side Cover Cushion Attachment
    665
  - Front Frame Cover Cushion Attachment
    665
  - Frame Body Cover Construction
    666
  - Under Cowling Construction
    667
  - Frame Cover Cushion Attachment
    668
  - Under Cowling Heat Shield Attachment
    668
  - Muffler Cover Construction
    669
  - Muffler Cover Heat Shield Attachment
    670
  - Tool Box Heat Shield Attachment
    671
  - Engine Sprocket Outer Cover Cushion
    672
  - Engine Sprocket Outer Cover Cushion Attachment (for
    672
  - Rear Fender Construction
    673
  - Rear Fender Heat Shield / Cushion Attachment
    674
    
    Fastener Removal and Installation
    675
    
    Wiring Harness Protector Attachment
    675
    
    Exterior Parts Removal and Installation
    676
  - Specifications
    680
    
    Tightening Torque Specifications
    680
- Body Structure
  
  681
  - Repair Instructions
    681
    
    Body Frame Construction
    681
    
    Front Footrest Bracket Construction
    682
    
    Side-Stand Construction
    683
    
    Side-Stand Removal and Installation
    684
  - Special Tools and Equipment
    684
    
    Recommended Service Material
    684
  - Specifications
    684
    
    Tightening Torque Specifications
    684

Suzuki GSX1300BK B-King Owner's Manual (204 pages)

Brand: Suzuki | Category: Motorcycle | Size: 2 MB

Break-In (Running-In) Information for Your Motorcycle
3
Warning/Caution/Note
4
Table of Contents
7
Consumer Information
9
- Accessory Use and Motorcycle Loading
  10
  - Accessory Installation Guideline
    11
  - Loading Limit
    12
  - Loading Guidelines
    13
  - Modification
    14
  - Inspection before Riding
    15
  - Riding Apparel
    15
- Safe Riding Recommendation for Motorcycle Riders
  15
- Know Your Limits
  16
- Serial Number Location
  17
- Noise Control System (Australia Only)
  18
- Tampering with Noise Control System Prohibited
  18
Controls
19
- Location of Parts
  20
- KEY (Canada)
  23
- KEY (EU and Australia)
  24
- Ignition Switch
  25
  - “Off” Position
    25
  - “Lock” Position
    26
  - “On” Position
    26
  - “P” (Parking) POSITION
    27
- Instrument Panel
  28
  - Turn Signal Indicator Light 2
    29
  - Coolant Temperature Meter 5
    30
  - Tachometer
    31
  - Information Display
    32
  - Clock
    34
  - Odometer/Trip Meter/Fuel Injection System Indicator
    34
  - Odometer
    36
  - Trip Meters
    36
  - Fuel Injection System Indicator
    37
  - Maintenance Interval
    40
  - To Change the Maintenance Interval Preset
    42
  - Running Time
    43
  - To Reset the Running Time
    43
  - To Turn On/Off Running Time
    43
  - Average Speed
    44
  - To Turn On/Off Average Speed
    44
  - Fuel Meter
    45
  - To Reset the Average Speed
    45
  - Immobilizer Indicator
    46
  - Speedometer
    46
  - High Beam Indicator Light
    47
  - Neutral Indicator Light
    47
  - Oil Pressure Indicator Light
    48
  - Gear Position Indicator
    49
  - Suzuki Drive Mode Indicator
    49
- Suzuki Drive Mode Selector
  50
  - Suzuki Drive Mode Selector Operation
    50
  - A-Mode
    51
  - B-Mode
    51
  - Drive Mode
    51
  - Clutch Lever
    52
  - Dimmer Switch
    52
  - Headlight Flasher Switch
    52
- Left Handlebar
  52
  - Hazard Warning Switch
    53
  - Horn Switch
    54
  - Turn Signal Light Switch
    54
  - Clutch Lever Adjustment
    55
  - Engine Stop Switch
    56
  - Front Brake Lever
    56
- Right Handlebar
  56
  - Front Brake Lever Adjustment
    57
  - Electric Starter Button
    58
  - Throttle Grip
    59
- Fuel Tank Cap
  60
- Gearshift Lever
  62
- Front Seat
  63
- Rear Brake Pedal
  63
- Seat Lock and Helmet Holder
  63
  - Helmet Holder
    64
  - Rear Seat
    66
  - Seat Tail Cover
    67
- Luggage Straps
  68
- Side Stand
  68
- Suspension Adjustment
  70
- Front Suspension
  70
- Spring Pre-Load Adjustment
  70
- Damping Force Adjustment
  72
- Rear Suspension
  74
Fuel, Engine Oil and Coolant Recommendations
77
- Fuel
  78
- Gasoline Containing MTBE
  78
- Gasoline/Ethanol Blends
  78
- Gasoline/Methanol Blends
  79
- Engine Oil
  80
- SAE Engine Oil Viscosity
  80
- Jaso T903
  81
- Energy Conserving
  81
- Coolant
  82
- Water for Mixing
  83
- Anti-Freeze
  83
- Required Amount of Water/Coolant
  83
Break-In (Running-In) and Inspection before Riding
85
Riding Tips
93
- Starting the Engine
  94
- Starting off
  96
  - Shifting down Schedule
    98
  - Shifting up Schedule
    98
- Using the Transmission
  98
- Riding on Hills
  100
- Stopping and Parking
  100
- Carrying a Passenger
  103
Inspection and Maintenance
105
- Maintenance Schedule
  106
- Maintenance Chart
  108
- Tools
  110
- Steering Damper Maintenance
  111
- Lubrication Points
  112
- Battery
  113
- Air Cleaner
  115
  - Removal
    116
  - Installation
    124
- Spark Plugs
  125
  - Spark Plug Inspection
    126
  - Spark Plug Replacement Guide
    127
- Fuel Hose
  129
  - Engine Oil Level Check
    130
  - Engine Oil and Filter Change
    131
- Engine Idle Speed Inspection
  138
- Throttle Cable Play
  138
- Clutch
  139
  - Coolant Level
    141
  - Changing the Coolant
    143
- Drive Chain
  143
  - Inspecting the Drive Chain
    144
  - Drive Chain Cleaning and Oiling
    145
  - Drive Chain Adjustment
    146
  - Rear Axle Nut Tightening Torque
    148
  - Brake System
    149
- Brakes
  149
  - Brake Fluid
    150
  - Brake Pads
    152
  - Rear Brake Pedal Adjustment
    154
  - Rear Brake Light Switch
    155
- Tires
  155
  - Tire Pressure and Loading
    156
  - Cold Tire Inflation Pressure
    157
  - Tire Condition and Type
    157
- Side Stand/Ignition Interlock Switch
  160
- Front Wheel Removal
  161
- Front Axle Tightening Torque
  166
- Rear Wheel Removal
  166
- Headlight
  170
- Light Bulb Replacement
  170
  - Headlight Beam Adjustment
    172
  - Position Light
    172
  - To Adjust the Beam Horizontally
    172
  - To Adjust the Beam Vertically
    172
  - Front Turn Signal Light
    174
  - Rear Turn Signal Light
    175
  - License Plate Light
    177
- Fuses
  180
Troubleshooting
183
- Fuel Supply Check
  184
- Ignition System Check
  185
- Engine Stalling
  186
Motorcycle Cleaning and Storage Procedure
187
- Motorcycle Cleaning
  188
- Storage Procedure
  188
  - Washing the Motorcycle
    188
  - Inspection after Cleaning
    190
  - Waxing the Motorcycle
    190
  - Motorcycle
    191
  - Storage Procedure
    191
  - External
    192
- Procedure During Storage
  193
- Procedure for Returning to Service
  193

Suzuki Categories

Motorcycle Automobile Motorcycle Accessories Musical Instrument Offroad Vehicle

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Suzuki GSX1300BK B-King Manuals

Suzuki GSX1300BK B-King Service Manual (686 pages)

Table of Contents

Section 0 General Information

General Information

Maintenance and Lubrication

Service Data

Section 1 Engine

1-1 Precautions

Engine General Information and Diagnosis

Emission Control Devices

Engine Electrical Devices

Engine Mechanical

Engine Lubrication System

Engine Cooling System

Fuel System

Ignition System

Starting System

Charging System

Exhaust System

Section 2 Suspension

Precautions

Suspension General Diagnosis

Front Suspension

Rear Suspension

Wheels and Tires

Section 3 Driveline / Axle

Section 4 Brake

Precautions

Brake Control System and Diagnosis

Front Brakes

Rear Brakes

Section 5 Transmission / Transaxle

Precautions

Manual Transmission

Clutch

Section 6 Steering

Precautions

Steering General Diagnosis

Steering / Handlebar

Section 9 Body and Accessories

Precautions

Wiring Systems

Lighting Systems

Combination Meter / Fuel Meter / Horn

Exterior Parts

Body Structure

Suzuki GSX1300BK B-King Owner's Manual (204 pages)

Table of Contents

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