Pair Reed Valve / Pair Reed Valve Cover Inspection; Cylinder Head Disassembly And Assembly - Suzuki Intruder VZ1500 Service Manual

1D-45 Engine Mechanical:
5) Install the cylinder head cover brackets, left and
right.
6) Tighten the cylinder head cover bracket bolts (3).
Tightening torque
Cylinder head cover bracket bolt (b): 10 N·m (1.0
kgf-m, 7.0 lbf-ft)
3
(b)
PAIR Reed Valve / PAIR Reed Valve Cover
Inspection
Refer to "PAIR System Inspection in Section 1B
(Page 1B-9)".

Cylinder Head Disassembly and Assembly

Refer to "Engine Top Side Disassembly (Page 1D-27)".
Refer to "Engine Top Side Assembly (Page 1D-32)".
CAUTION
!
Identify the position of each removed part.
Organize the parts in their respective groups
(i.e., intake, exhaust, No. 1 or No. 2) so that
they can be installed in their original
locations.
Disassembly
Water jacket pipe
Remove the water jacket pipe (1) (for rear cylinder).
1
3
(b)
I940H1140140-02
B940H21406023
B940H21406024
I940H1140141-01
Water jacket plug (Cylinder head)
Remove the water jacket plug (1) (for front and rear
cylinder).
Valve / Valve spring
1) Using the special tools, compress the valve spring
and remove the two cotter halves (1) and valve
spring retainer (2) from the valve stem.
Special tool
(A): 09916–14510 (Valve lifter)
(B): 09916–14910 (Valve spring compressor
attachment)
: 09916–84511 (Tweezers)
(A)
2
2) Remove the valve spring retainer (2) and outer valve
spring (3) and inner valve spring (4).
3) Pull out the valve (5) from the combustion chamber
side.
3
4
1
I940H1140142-01
(B)
1
I940H1140143-01
5
I940H1140144-02