Generator Removal And Installation - Suzuki VLR1800 Service Manual

Generator Removal and Installation

Removal
1) Disconnect the battery (–) lead wire. Refer to
"Battery / Battery Holder Removal and Installation
(Page 1J-11)".
2) Drain engine oil. Refer to "Engine Oil and Filter
Replacement in Section 0B (Page 0B-11)".
3) Remove the left frame lower cover and secondary
gear case cover. Refer to "Exterior Parts Removal
and Installation in Section 9D (Page 9D-3)".
4) Remove the left foot rest (1) along with the gear shift
lever.
5) Disconnect the CKP sensor coupler (2) and
generator coupler (3).
2
6) Remove the generator cover (4) and clutch cable
guide (5).
B822H11A06004
1
I822H11A0003-02
3
I822H11A0004-02
4
5
I822H11A0005-01
7) Remove the gasket (6) and dowel pins.
8) Loosen the generator rotor bolt.
NOTE
When loosen the rotor bolt, do not remove it.
The rotor bolt is used in conjunction with the
rotor remover when removing the rotor.
9) Remove the generator rotor assembly with the
special tool.
NOTE
Remove the starter clutch if necessary. Refer
to "Starter Torque Limiter / Starter Clutch
Removal and Installation in Section 1I
(Page 1I-11)".
Special tool
(A): 09930–34970 (Rotor remover set)
Charging System: 1J-5
6
I822H11A0006-01
I822H11A0007-01
(A)
I822H11A0008-01