Suzuki UG110 2021 Manuals

Suzuki UG110 2021 Manuals

Manuals and User Guides for Suzuki UG110 2021. We have 1 Suzuki UG110 2021 manual available for free PDF download: Service Manual

Suzuki UG110 2021 Service Manual

Suzuki UG110 2021 Service Manual (198 pages)

Brand: Suzuki | Category: Motorcycle | Size: 10.89 MB

Table of Contents

General Information 1

5
- Table of Contents
  5
- Warning/Caution/Note
  6
- General Precautions
  6
- Suzuki Ug110Y (2000-Model)
  8
- Serial Number Location
  8
- Fuel and Oil Recommendations
  8
- Fuel
  8
- Engine Oil
  9
- Final Gear Oil
  9
- Brake Fluid
  9
- Front Fork Oil
  9
- Break-In Procedures
  9
- Information Labels
  10
- Specifications
  11
Chassis

12
- Country and Area Codes
  13
- Periodic Maintenance Chart
  15
- Periodic Maintenance Schedule
  15
- Lubrication Points
  16
- Cylinder Head and Cylinder
  17
- Cylinder Head Nuts and Exhaust Pipe Nuts
  17
- Maintenance and Tune-Up Procedures
  17
- Spark Plug
  18
- Air Cleaner
  19
- Fuel Hose
  19
- Carburetor
  20
- Final Gear Oil
  21
- Oil Pump
  21
- Brakes
  22
- Tires
  24
- Front Forks
  25
- Rear Suspension
  25
- Steering
  25
- Chassis Bolts and Nuts
  26
- Automatic Clutch Inspection
  28
- Initial Engagement
  28
- Clutch Lock-Up
  29
Engine

30
- Engine Components Removable with the Engine in Place
  31
- Engine Removal
  32
- Engine Removal and Installation
  32
- Engine Installation
  35
- Engine Disassembly
  36
- Cylinder
  44
- Cylinder Head Distortion
  44
- Engine Components Inspection and Service
  44
- Piston
  45
- Crankshaft and Conrod
  47
- Reed Valve
  48
- Clutch Shoe/Movable Driven Face
  49
- Movable Drive
  54
- Kick Starter
  56
- Gear Box Cover
  58
- Bearings
  59
- Oil Seals
  62
- Engine Mounting Bushings
  65
- Crankshaft
  66
- Engine Reassembly
  66
- Crankcase
  67
- Center Stand
  68
- Rear Axle Shaft and Transmission
  69
- Drive Belt
  72
- Piston
  73
- Generator
  74
- Clutch Cover
  75
- Cooling Fan Cover
  75
- Intake Pipe
  75
- Oil Pump Gear
  75
- Exhaust Pipe/Muffler
  76
- Oil Pump
  76
Fuel and Lubrication System

77
- Fuel Pump
  78
- Fuel System
  78
- Fuel Valve
  79
- Air Control Valve
  80
- Fuel Tank
  81
- Removal
  81
- Inspection
  82
- Remounting
  82
- Oil Tank
  83
- Remounting
  83
- Removal
  83
- Fuel Valve
  84
- Inspection and Removal
  84
- Remounting
  84
- Fuel Pump
  85
- Inspection and Removal
  85
- Remounting
  85
- Carburetor
  86
- Construction
  86
- I. D. No. Location
  87
- Specifications
  87
- Removal
  88
- Disassembly
  89
- Inspection and Adjustment
  91
- Reassembly
  93
- Remounting
  93
- Air Control Valve
  94
- Inspection
  94
- Remounting
  94
- Removal
  94
- Air Bleeding
  95
- Discharge Rate Check
  95
- Oil Pump
  95
- Oil Strainer
  96
Chassis

97
- Construction
  98
- Exterior Parts
  98
- Fastener Removal and Reinstallation
  99
- Removal
  100
- Remounting
  105
- Construction
  106
- Front Wheel
  106
- Removal
  106
- Inspection and Disassembly
  107
- Reassembly and Remounting
  108
- Construction
  111
- Front Brake
  111
- Brake Fluid Replacement
  112
- Brake Pads Replacement
  112
- Brake Caliper Removal and Disassembly
  113
- Brake Caliper Inspection
  114
- Brake Caliper Reassembly and Remounting
  114
- Brake Disc Inspection
  116
- Master Cylinder Removal and Disassembly
  116
- Master Cylinder Inspection
  117
- Master Cylinder Reassembly and Remounting
  118
- Construction
  120
- Front Fork
  120
- Removal and Disassembly
  120
- Inspection
  123
- Reassembly and Remounting
  124
- Construction
  127
- Handlebar Covers
  127
- Removal
  128
- Remounting
  129
- Construction
  130
- Removal and Disassembly
  130
- Steering Stem
  130
- Inspection
  132
- Reassembly and Remounting
  133
- Construction
  135
- Removal and Disassembly
  135
- Inspection
  136
- Reassembly and Remounting
  137
- Inspection
  138
- Tire and Wheel
  138
- Tire Removal
  138
- Installation
  139
Electrical System

142
- Cautions in Servicing
  143
- Clamp
  143
- Connector
  143
- Coupler
  143
- Fuse
  143
- Semi-Conductor Equipped Part
  143
- Battery
  144
- Connecting the Battery
  144
- Using the Multi Circuit Tester
  144
- Wiring Procedure
  144
- Location of Electrical Components
  145
- Charging and Lighting System
  146
- Description
  146
- Troubleshooting
  147
- Inspection
  148
- Description
  150
- Starter System
  150
- Troubleshooting
  151
- Starter Motor Inspection
  152
- Starter Motor Removal and Disassembly
  152
- Starter Motor Reassembly
  153
- Starter Relay Inspection
  154
- Description
  155
- Ignition System
  155
- Troubleshooting
  156
- Inspection
  157
- Fuel Level Gauge
  160
- Fuel Meter
  160
- Fuel Meter and Fuel Level Gauge
  160
- Inspection
  162
- Oil Level Indicator Switch
  162
- Thermoelement and Carburetor Heater
  162
- Inspection
  164
- Removal and Disassembly
  164
- Speedometer
  164
- Front and Rear Turn Signal Lights
  165
- Headlight
  165
- Lamps
  165
- Brake Light/ Taillight
  166
- Brake Light/Taillight
  166
- License Plate Light
  166
- Ignition Switch Removal
  167
- Relays
  167
- Starter Relay
  167
- Switches
  167
- Trunk Light
  167
- Turn Signal Relay
  167
- Inspection
  168
- Battery
  169
- Remounting
  169
- Removal
  169
- Initial Charging
  170
- Specifications
  170
- Servicing
  171
- Recharging Operation
  172
Servicing Information

173
- Troubleshooting
  174
- Wiring Diagram
  180
- Wire Harness, Cable and Hose Routing
  181
- Wire Routing
  181
- Cable Routing
  182
- Fuel Hose Routing
  184
- Engine Oil Drain Hose Routing
  186
- Front Brake Hose Routing
  187
- Center Stand Set-Up
  188
- Fuel Tank Cushion Adhering
  188
- Special Tools
  189
- Tightening Torque
  191
- Service Data
  193
- Fuel Level Gauge Light
  195
- High Beam Indicator Light
  195
- Oil Level Indicator Light
  195
- Speedometer Light
  195
- Trunk Light
  195
- Turn Signal Indicator Light
  195
- Turn Signal Light
  195
- Engine Oil Tank
  196
- Fuel Tank
  196

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