GBC StreamWire Automated Wire Binding Manuals

Manuals and User Guides for GBC StreamWire Automated Wire Binding. We have 1 GBC StreamWire Automated Wire Binding manual available for free PDF download: Service Manual

GBC StreamWire Service Manual

GBC StreamWire Service Manual (455 pages)

Brand: GBC | Category: Binding Machine | Size: 63 MB

Table of Contents

Table of Contents

3
- Introduction
  
  4
- Service Call Procedures
  
  5
- Book Quality
  
  5
- Replacement and Adjustment Procedures
  
  5
- Parts List
  
  5
- General Procedures
  
  5
- Wiring Data
  
  5
- Installation Instructions
  
  5
  - Introduction
    5
  - Organization
    5
    
    How to Use this Documentation
    5
  - Other Information
    6
    
    The Use of Caution, Warning, and Note Statements
    6
  - Safety Devices
    7
  - Caution
    7
  - Operational Safety
    7
  - Important Safeguards
    8
1. Service Call Procedures

10
- Call Flow
  11
- Initial Action
  12
- System Checks
  12
- Every Call Activities
  13
- Scheduled Maintenance
  13
- Ewire MAINTENANCE SCHEDULE
  14
  - Periodic Maintenance
    14
  - Periodic Replacement
    14
- Final Action
  15
2. Repair & Troubleshooting Procedures (Rtps)

16
3. Book Quality

88
- Element Closing
  90
  - Element Unevenly Closed
    90
  - Element Insufficiently Closed
    90
  - Element over Closed
    90
- Punched Sheet Quality
  91
  - Punched Hole Specifications
    91
- Sheets Not Hooking
  92
  - Introduction
    92
  - Troubleshooting Steps
    92
  - Common Spool Damage
    93
- Element Roundness
  95
  - Theory of Operation
    95
  - Troubleshooting Steps
    95
- Book Composition
  96
  - Book Size
    97
  - Curl
    97
4. Repairs and Adjustment Procedures

98
6. General Procedures and Information

338
- GP 6.1 Ewire User Interface Options
  340
- GP 6.1.1 Accessing the User Interface Menu
  340
- GP 6.1.2 User Interface Options Flowchart
  341
- GP 6.1.3 Accessing the Service Interface Menu
  342
- GP 6.1.4 Service Menu Flowchart
  343
- GP 6 .2.1.2 DEFLECTOR Procedure
  344
- GP 6.2 User Interface Procedures
  344
- GP 6.2.1.1 Alignment Setting Adjustment Procedure
  344
- GP 6.2.2 Closing Setting Adjustment Procedure
  344
- GP 6.2.3 Paper Size Select Procedure
  345
- GP 6.2.4 LANGUAGE Selection Procedure
  345
- GP 6.2.5 MODE Selection Procedure
  346
- GP 6.2.6 Wire Size Display Procedure
  346
- GP 6.2.7 COUNTS Display Procedure
  347
- GP 6.2.8 FIRMWARE Display Procedure
  347
- GP 6.3 Service Interface Procedures
  348
- GP 6.3.1 SENSOR Check Procedure
  348
- GP 6.3.2 SOLENOIDS Procedure
  349
- GP 6.3.3 MOTORS Procedure
  349
- GP 6.3.4 FUNCTION TESTS Procedure
  350
- GP 6.3.5 FIRMWARE UPGRADE Procedure
  351
- GP 6.3.6 ELEMENT SETTINGS Procedure
  352
- GP 6.3.7 DEFLECTOR Procedure
  352
- GP 6.3.8 FILES Procedure
  353
- GP 6.3.10 MAX BYPASS Setting
  354
- Gp 6.3.9 Voltage
  354
- GP 6.3.11 FEED BELT HOME Setting
  355
- Gp 6.3.12 Closer to Holder
  355
- GP 6.3.13 PARTIAL CLOSE Setting
  356
- Gp 6.3.14 Elem Xfer Pos
  356
- GP 6.3.15 ROTATE DELAY Setting
  357
- Gp 6.3.16 Deskew Adjust
  357
- Gp 6.3.17 Holder
  358
- Gp 6.3.18 Elem Xfer Half
  358
- Gp 6.3.19 A4 Wire Offset
  359
- Gp 6.3.20 Hldr to Clsr F
  359
- Gp 6.3.21 Clsr Open Delay
  360
- GP 6.3.22 Factory Only
  360
- GP 6.4 Check Sensors
  360
- Check M1, M2, M4, M16, M17, and M18
  377
- Gp 6.5 Motor Checks
  377
- Check M6 and M7
  381
- Check M8
  382
- Check M11
  385
- Check M12 and M13
  386
- Check M14
  389
- GP 6.6.3 Check L6 and L7 Vacuum Module Solenoids
  395
- GP 6.6.4 Check L8 Holder Lock Solenoid
  396
- GP 6.6.5 Check L9 Book Eject Solenoid
  397
- GP 6.7 Supply Spool Installation
  398
- GP 6.8 Supply Spool Removal
  402
- GP 6.9 Spool Storage
  406
- GP 6.10 Internal Inspection
  407
- GP 6.11 External Cleaning
  409
- GP 6.12 Internal Cleaning
  409
- GP 6.13 Base Cleaning
  410
- GP 6.14 Idler Roller and Idler Springs Inspection
  411
- GP 6.14.1 Roller Cleaning
  411
- GP 6.15 Optical Sensor Cleaning
  412
- GP 6.15.1 Optical Reflectance Sensor Cleaning
  412
- GP 6.15.2 Optical through Beam Sensor Cleaning
  412
- GP 6.15.3 Alignment and Skew Sensor Cleaning
  413
- GP 6.15.4 Spool Detect & Near Empty Sensor Cleaning
  414
- GP 6.15.5 S22 Film Cleaning
  414
- GP 6.16 Bypass Paper Path Inspection and Cleaning
  415
- GP 6.17 Timing Belt Inspection
  415
- GP 6.18 Solenoid Cleaning and Inspection
  416
- GP 6.19 Drawer Slide Rails Cleaning
  416
- GP 6.23 List of Motors
  421
- GP 6.24 Motor Connections
  422
- GP 6.25 List of Solenoids
  423
- GP 6.26 Solenoid Connections
  423
- GP 6.27 Recommended Tool Kit
  424
- GP 6.28 Other Recommended Tools and Supplies
  424
- GP 6.29 Cleaning Materials
  424
- GP 6.30 General Specifications
  425
7. Wiring Data

426
- System Wiring
  428
- Element Feeder Module
  429
- Element Transfer Module
  430
- Knife Module
  431
- Closer Module
  432
- Holder Module
  433
- Book Drawer
  434
- Paper Transport Module
  435
- Sheet Tappers Module
  436
- Deflector Module
  437
- Stacker Module
  438
- Alignment Module
  439
- Interlock, AC, and LCD Connections
  440
8. Installation Instructions

441
- Installation Requirements
  443
  - Space Requirements
    443
  - Upstream Device Requirements
    443
  - Required Tools
    443
- Introduction
  443
  - Check the Packing List
    443
- Remove the Packing Materials
  444
- Inspect for Damage
  447
- Prepare the Streampucnh Ultra
  448
- Prepare and Dock
  449
- Vertical Alignment and Leveling of the Ewire
  453
- Configure the Ewire
  454
- Connection and Powering the Ewire
  454
- Run Ewire
  454
- User Manual
  455

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