Clutch Parts Inspection - Suzuki GSX-R750 Service Manual

24) Install the clutch cover and tighten the clutch cover
bolts.
NOTE
Fit the new gasket washer to the bolt "G".
25) Rout the CKP sensor lead wire properly. Refer to
"Wiring Harness Routing Diagram in Section 9A
(Page 9A-3)".
26) Install the fuel tank. Refer to "Fuel Tank Removal
and Installation in Section 1G (Page 1G-9)".
27) Pour engine oil. Refer to "Engine Oil and Filter
Replacement in Section 0B (Page 0B-10)".

Clutch Parts Inspection

Refer to "Clutch Removal (Page 5C-5)" and "Clutch
Installation (Page 5C-7)".
Clutch Drive and Driven Plate
NOTE
Wipe off the engine oil from the drive and
driven plates with a clean rag.
Measure the thickness of drive plates with a vernier
calipers. If the drive plate thickness is found to have
reached the limit, replace it with a new one.
Special tool
(A): 09900–20102 (Vernier calipers (1/20 mm,
200 mm))
Clutch drive plate thickness
Service limit (No. 1, No. 2 and No. 3 drive plates):
2.42 mm (0.095 in)
Measure the claw width of drive plates with a vernier
calipers. Replace the drive plates found to have worn
down to the limit.
Special tool
(A): 09900–20102 (Vernier calipers (1/20 mm,
200 mm))
Clutch drive plate claw width
Service limit (No. 1, No. 2 and No. 3 drive plates):
13.05 mm (0.514 in)
"G"
I837H1530036-02
Measure each driven plate for distortion with a thickness
gauge and surface plate.
Replace driven plates which exceed the limit.
Special tool
(B): 09900–20803 (Thickness gauge)
Clutch driven plate distortion
Service limit: 0.10 mm (0.004 in)
B838H25306008
(A)
I649G1530056-03
Clutch: 5C-11
(A)
I649G1530057-03
(B)
I649G1530058-03