Starter Motor Removal And Installation; Starter Motor Disassembly And Assembly - Suzuki GSX-R750 Service Manual

Starter Motor Removal and Installation

Removal
1) Turn the ignition switch OFF and disconnect the
battery (–) lead wire. Refer to "Battery Removal and
Installation in Section 1J (Page 1J-13)".
2) Remove the fuel tank. Refer to "Fuel Tank Removal
and Installation in Section 1G (Page 1G-9)".
3) Disconnect the starter motor lead wire (1).
4) Remove the starter motor (2).
1
Installation
Install the starter motor in the reverse order of removal.
Pay attention to the following points:
• Apply grease to the O-ring.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
CAUTION
!
Replace the O-ring with a new one.
• Tighten the starter motor mounting bolts (1) to the
specified torque.
Tightening torque
Starter motor mounting bolt (a): 10 N·m (1.0 kgf-
m, 7.0 lb-ft)
B838H21906002
2
I837H1190001-01
I837H1190002-01
• Tighten the starter motor lead wire mounting bolt (2) to
the specified torque.
Tightening torque
Starter motor lead wire mounting nut (b): 6 N·m (
0.6 kgf-m, 4.5 lb-ft)
2
(b)
• Install the starter motor. Refer to "Wiring Harness
Routing Diagram in Section 9A (Page 9A-3)".

Starter Motor Disassembly and Assembly

Refer to "Starter Motor Removal and Installation
(Page 1I-4)".
Disassembly
Disassemble the starter motor as shown in the starter
motor components diagram. Refer to "Starter Motor
Components (Page 1I-3)".
Assembly
Reassemble the starter motor in the reverse order of
removal. Pay attention to the following points:
CAUTION
!
Replace the O-rings with new ones to prevent
oil leakage and moisture.
• Apply grease to the lip of the oil seal.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
Starting System: 1I-4
1
(a)
I837H1190003-01
B838H21906003
I837H1190004-01