Starter Motor Disassembly And Assembly - Suzuki 2005 GSF1200 Service Manual

• Install the cooling hose and tighten its mounting bolts
to the specified torque.
CAUTION
!
Replace the O-ring (1) with a new one to
prevent oil leakage.
Tightening torque
Cooling hose mounting bolt (c): 10 N·m (1.0 kgf-
m, 7.0 lb-ft)
(c)

Starter Motor Disassembly and Assembly

Refer to "Starter Motor Removal and Installation: ".
Disassembly
Disassemble the starter motor as shown in the starter
motor components diagram. Refer to "Starter Motor
Components: ".
Assembly
Reassemble the starter motor in the reverse order of
removal. Pay attention to the following points:
CAUTION
!
Replace the O-rings with new ones to prevent
oil leakage and moisture.
• Apply SUZUKI SUPER GREASE "A" to the lip of the
oil seal.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Fit the washer to the housing end correctly as shown.
• Apply a small quantity of SUZUKI MOLY PASTE to
the armature shaft.
: Moly paste 99000–25140 (SUZUKI Moly
paste or equivalent)
I649G1190010-03
B649G11906002
• Align the match mark on the starter motor case with
the match mark on the housing end.
• Apply a small quantity of THREAD LOCK "1342" to
the starter motor housing bolts and tighten them to the
specified torque.
Lock Cement 1342 or equivalent)
Tightening torque
Starter motor housing bolt (a): 6.5 N·m (0.65 kgf-
m, 4.7 lb-ft)
I649G1190011-01
Starting System:
: Thread lock cement 99000–32050 (Thread
1I-7
I649G1190012-02
I649G1190013-02
(a)
I649G1190014-02