Gear Shift And Select Shaft Assembly Disassembly And Reassembly - Suzuki 2006 SX4 Service Manual

5B-16 Manual Transmission/Transaxle:
Gear Shift and Select Shaft Assembly
Disassembly and Reassembly
1) Push spring pins out using 2.8 – 3.0 mm (0.11 – 0.12
in.) commercially available spring pin remover and
specified spring pin removers as shown bellow.
Special tool
(A): 09922–85811 4.5 mm
(B): 09925–78210 6.0 mm
2) Inspect component parts for wear, distortion or
damage. If any detect is found, replace detective
part with new one.
NOTE
• When driving in spring pins, prevent shaft
from being bent by supporting it with wood
block.
• Assemble 5th & reverse gear shift cam
with its pit and spring pin aligned.
• Make sure to select an appropriate spring
by identifying the painted colors to keep
gear shifting performance as designed.
– Low speed select spring - Light blue
– Reverse select spring - Pink
S6RW0C5206013
1. E-ring
2. Washer
3. Reverse select spring
4. Gear shift interlock plate
5. Ball
6. Gear shift interlock spring
7. Gear shift & select lever
I6RW0C520002-01
8. Spring pin
9. Gear shift & select shaft
10. 5th & reverse gear shift cam
11. Cam guide return spring
12. 5th & reverse gear shift cam guide
13. Low speed select spring
14. Spring pin remover