Repair Instructions; Windshield Removal And Installation - Suzuki Swift Sport 2004 Service & Repair Manual

Windshield Removal and Installation

Removal
1) Clean both inside and outside of glass and around it.
2) Remove wiper arms and cowl top garnish.
3) Remove windshield side garnish.
4) Using tape, cover body surface around glass to
prevent any damage.
5) Remove rear view mirror, sun visor and front pillar
trims (right & left).
6) If necessary, remove instrument panel. Refer to
"Instrument Panel Removal and Installation in
Section 9C".
7) If necessary, remove head lining. Refer to "Head
Lining Removal and Installation in Section 9H".
8) Remove (or cut) windshield molding.
9) Drill hole with eyeleteer (1) through adhesive and let
piano string through it.

Repair Instructions

10) Cut adhesive all around windshield (1) with piano
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string (2). When using tool, windshield knife (3), to
cut adhesive, be careful not to cause damage to
windshield. Use wire to cut adhesive along lower
part of windshield.
NOTE
Use piano string (2) as close to glass as
possible so as to prevent damage to body
and instrument panel.
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11) Using knife (1), smoothen adhesive (2) remaining on
body side (3) so that it is 1 – 2 mm (0.039 – 0.078
in.) thick all around.
NOTE
Before using knife (1), clean it with alcohol or
the like to remove oil from it.
Glass / Windows / Mirrors:
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9E-4