Clutch Fluid Pipe And Hose Inspection; Clutch Master Cylinder Removal And Installation - Suzuki Grand Vitara Manual

4) Disconnect fluid pipe (1) from hose (2).
NOTE
To disconnect pipe (1) from hose (2),
separate them by using flare nut wrench (4)
and spanner (3) so as not to kink them.
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5) Pull clamp (1) of fluid pipe joint (2) and disconnect
fluid hose (3).
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Installation
Reverse removal sequence noting the following points.
• Tighten flare nut (3) and hose bracket nut (4) to
specified torque.
Tightening torque
Clutch fluid pipe flare nut (a): 16 N·m (1.6 kgf-m,
11.5 lb-ft)
Clutch fluid hose bracket nut (b): 10 N·m (1.0 kgf-
m, 7.5 lb-ft)
• Do not allow pipe (1) and hose (2) to contact hard
against vehicle or other parts.
• Install each clamp securely.
• After installation, check clutch pedal free travel and
bleed air from system.
• Check fluid leakage.
• Add fluid close to MAX level of reservoir.
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Clutch Fluid Pipe and Hose Inspection

Check pipe (1) and hose (2) for dent, kink, crack, dirt and
dust. Replace if check result is not satisfactory.
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Clutch Master Cylinder Removal and
Installation
CAUTION
!
• Do not allow fluid to get on painted
surfaces. It may cause painted surface
damage.
• Do not disassemble clutch master
cylinder.
Removal
1) Clean around reservoir cap of brake master cylinder
and take out fluid with syringe or such.
2) Detach main fuse box.
3) Disconnect fluid pipe (2) and reservoir hose (4) from
master cylinder assembly (1).
4) Remove clip (6) and push rod clevis pin (5).
5) Remove master cylinder attaching nuts (3).
6) Remove master cylinder assembly (1) and gasket.
Clutch:
4, (b)
3, (a)
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