Dodge RAM TRUCK 1500 1995 Service Manual page 1349

21 - §e NV4500 MANUAL TRANSMISSION
(12) Remove thrust washer locating pin (Fig. 58).
Use needle nose pliers to grip and remove pin.
* w " SECOND
GEAR
THRUST
. WASHER
LOCATING
^ ^ P ! N (REMOVE
WITH NEEDLE
NOSE PLIERS)
J922M26
Fig. 58 Thrust Washer Locating Pin Removal
(13) Remove snap ring that retains second speed
clutch gear (Fig. 59). Snap ring is seated in main-
shaft synchro hub groove.
SNAP
RING
SECOND
SPEED
CLUTCH
GEAR
J922M27
Fig. 59 Removing Second Speed Clutch Gear Snap
Ring
(14) Remove second speed clutch gear, synchro
clutch ring and synchro stop ring (Fig. 60).
(15) Remove 1-2 synchro hub snap ring (Fig. 61).
(16) Mark position of 1-2 synchro sleeve and hub
for assembly reference. Side of hub with flat hub
spring goes toward front (Fig.. 62). Note that tapered
side of sleeve also goes toward front.
(17) Remove 1-2 synchro sleeve, hub, struts and
springs as an assembly (Fig. 62). It is not necessary
to disassemble synchro components unless worn, or
damaged.
1-2
SLEEVE
AND
HUB
SYNCHRO
STOP
RING
CLUTCH
RING
SECOND
SPEED
CLUTCH
GEAR
J922M28
Fig. 60 Second Speed Clutch Gear, Clutch Ring And
Stop Ring Removal
SLEEVE
AND
HUB
J9221-129
Fig. 61 Removing 1-2 Sleeve And Hub Snap Ring
1-2
SLEEVE
AND HUB
(AAARK
POSITION FOR
ASSEMBLY
REFERENCE)
HUB SPRING J9221-130
Fig. 62 Removing 1-2 Synchro Sleeve And Hub