Dodge RAM TRUCK 1500 1995 Service Manual page 1340

B R
N¥451§ MANUAL TRANSMISSION 21 - 57
(8) Remove countershaft fifth gear needle bearing
assemblies (Fig. 17).
(9) Remove cone shaped rear bearing t h r u s t
washer from end of countershaft (Fig. 18). Note posi­
tion of washer for assembly reference. Also note t h a t
washer bore has notch for locating p i n .
(10) Remove and retain thrust washer locating p i n
from countershaft (Fig. 19).
NEEDLE
BEARING
ASSEMBLIES
Fig. 17 Countershai
COUNTERSHAFT
J9221-97
I Fifth Gear Needle Bearing
Removal
THRUST
WASHER
PIN
THRUST
WASHER
(CONE SHAPED) J9221-98
Fig. 18 Countershaft Rear Bearing Thrust Washer
Removal
(11) Remove mainshaft overdrive f i f t h gear w i t h
Puller Tool Set 6444.
Note that puller set can be
used on both standard and heavy duty trans­
missions.
Gear removal procedure is as follows:
(a) Position first puller j a w on gear (Fig. 19).
Use Puller Jaws 6459 on. standard duty mod­
els and Puller Jaws 6820 on heavy duty mod­
els.
(b) Assemble Puller Flange 6444-1 and Puller
Rods 6444-3 (Fig. 20).
(c) Slide assembled puller flange and rods onto
output shaft. Then seat flange i n notch of puller
j a w (Fig. 20).
MAINSHAFT
J9521-184
Fig. 19 Installing First Puller Jaw On Mainshaft Fifth
(Overdrive) Gear
SPECIAL TOOLS
6444-3 (3 REQD.)
J952M85
Fig. 20 Seating Puller Flange In First Puller Jaw
(d) Position second puller j a w (6459 or 6820) on
gear and i n notch of puller flange (Fig. 21).
(e) Slide Retaining Collar 6444-8 over puller
jaws to hold t h e m i n place (Fig. 21).
SPECIAL TOOLS
6459 OR 6820
SPECIAL TOOL
6444-8
Fig. 21 ins\
J9521-186
detaining Collar Over Puller Jaws