B R
FUEL SYSTEM
1 4 - 1
FUEL SYSTEM
CONTENTS
page
ACCELERATOR PEDAL AND THROTTLE
CABLE
. . . . . 2 4
DIESEL ENGINE—COMPONENT DESCRIPTION/
SYSTEM OPERATION
87
DIESEL ENGINE—COMPONENT REMOVAL/
INSTALLATION
1 2 5
DIESEL ENGINE—GENERAL DIAGNOSIS . . . . . 18
FUEL DELIVERY SYSTEM—DIESEL ENGINE .. 11
FUEL DELIVERY SYSTEM—EXCEPT DIESEL . . . 2
FUEL TANKS
2 0
page
GENERAL INFORMATION
1
MULTI-PORT FUEL INJECTION (MFI)—
COMPONENT DESCRIPTION/SYSTEM
OPERATION—EXCEPT DIESEL
28
MULTI-PORT FUEL INJECTION (MFI)—
COMPONENT REMOVAL/INSTALLATION—
EXCEPT DIESEL
7 3
MULTI-PORT FUEL INJECTION (MFI)—
GENERAL DIAGNOSIS—EXCEPT DIESEL . . . 5 3
SPECIFICATIONS
. . . . . . . . . . . . . . . . . . . . . . .
1 4 8
Q E N E R A L
I N F O R M A T I O N
Throughout this group, references are made to par
ticular vehicle models by alphabetical designation or
by the particular vehicle nameplate. A chart showing
a breakdown of the alphabetical designations is in
cluded in the Introduction section at the beginning of
this manual.
All vehicles are equipped with either a 3.9L (V-6)
engine, a 5.2L (V-8) engine, two different 5.9L (V-8)
engines, an 8.0L (V-10) engine or a 5.9L (Cummins
in-line 6 cylinder diesel) engine.
The 3.9L. (V-6) and 5.2L (V-8) engines will be re
ferred to in this group as: LDC (Light Duty Cycle)
engines. The 5.9L (V-8) gas powered engine will be
referred to as either: LDC (Light Duty Cycle) or HDC
(Heavy Duty Cycle) engine. The 8.0L (V-10) and die
sel engines will be referred to as: HDC (Heavy Duty
Cycle) engine.
Either of the HDC gas powered engines can be eas
ily identified by the use of an engine mounted air in
jection pump. The 3.9L/5.2L/5.9L LDC gas engines or
the diesel engine will not use an air injection pump.
The Fuel System consists of: the fuel tank, an
electric fuel tank mounted fuel pump (gas powered
engines), a fuel injection pump (diesel engine), a me
chanical fuel transfer (lift) pump (diesel) and a fuel
filter. It also consists of fuel tubes/lines/hoses and fit
tings, vacuum hoses, throttle body and fuel injec
tors). The powertrain control module (PCM) will
either directly operate or regulate certain compo
nents of the fuel system. Refer to the Powertrain
Control Module sections for additional information.
The Fuel Delivery System consists of: the electric
fuel pump (gas), fuel injection pump (diesel), fuel
transfer pump (diesel), fuel filter, fuel tubes/lines/
hoses, fuel rail, fuel injectors and fuel pressure regu
lator.
A Fuel Return System is used on all vehicles (all
engines). On gas powered engines, fuel is returned
through the fuel pump module and back to the fuel
tank. A separate fuel return line from the tank to the
engine is not used on any gas powered engine.
On diesel powered engines, a separate fuel return
line from the tank to the engine is used.
The Fuel Tank Assembly consists of: the fuel
tank, filler tube, fuel gauge sending unit/electric fuel
pump module (electric fuel pump on gas powered en
gines only), a pressure relief/rollover valve and a
pressure-vacuum filler cap.
Also to be considered part of the fuel system is the
Evaporation Control System. This is designed to
reduce the emission of fuel vapors into the atmo
sphere. The description and function of the Evapora
tive Control System is found in Group 25, Emission
Control Systems.
FUEL REQUIREMENTS
Refer to Group 0, Lubrication and Maintenance for
information.