9 - 2 0
3 . 9 L E N G I N E
BR
3.9L ENGINE
S E R V I C E
P R O C E D U R E S
INDEX
page
Camshaft
. . . . .
.
32
Cylinder Block
.
.
46
Cylinder Head Cover .
.
24
Cylinder Heads . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
Distributor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34
Engine Assembly
. . . . . . . . . . . . . . . . . . . . . . . . .
21
Engine Front Mounts
.
20
Engine Rear Mount
. .
21
Front Crankshaft Oil Seal Replacement . . . . . . . . . 32
General Information
20
Hydraulic Tappets
. .
28
GENERAL INFORMATION
The 3.9 Liter (238 C1D) six-cylinder engine is a V-
Type, lightweight, single cam, overhead valve engine
with hydraulic roller tappets (Fig. 1).
Engine Type
...90* V-6 OHV
Bore and Stroke
..99.3 x 84.0 mm (3.9! x 3.31 in.)
Displacement
3.911238 cu. in.)
Compression Ratio
9.1:1
Torque....
312 N*m |230 ft. Ihs.| @ 3,200 rpm
Firing Order
.
1 -6-5-4-3-2
Lubrication
Pressure Feed - Full Fbw Filtration
Engine Oil Capacity
...3.8L (4.0 Qts) with Filter
Cooling System
Liquid Cooled - Forced Circulation
Coding Capacity
14.31 {15.1 Qts)
Grinder Block...
Cast Iron
Crankshaft.
.Modular
t i r o
Cylinder Head
..........Cast Iron
Combustion Chambers...
"Fast Burn*' Design
Camshaft
.............
Nodular Cast iron
Pistons
.Aluminum Alby w/Sfrof
Connecting Rods
.....Forged Ste®!
J9409-9
Fig. 1 Engine
Description
This engine is designed for unleaded fuel.
Engine lubrication system consists of a rotor type
oil pump and a full flow oil filter.
The cylinders are numbered from front to rear; 1 ,
3, 5 on the left bank and 2, 4, 6 on the right bank.
The firing order is
1-6-5-4-3-2
(Fig.
2).
The engine serial number is stamped into a ma
chined pad located on the left, front corner of the cyl
inder block. When component part replacement is
necessary, use the engine type and serial number for
reference (Fig. 3).
page
Oil Pan
35
Rocker Arms and Push Rods
. . . . . . . . . . . . . . . . 24
Specifications—3.9L Engine
. .
48
Timing Chain Cover
30
Valve Components Replace—Cylinder Head Not
Removed . . . . . . . . . . . . . . . . . . . .
24
Valve Stem Seal and Spring Replacement . . . . . . . 24
Valve Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
Valves and Valve Springs
26
Vibration Damper
30
J9309-26
Fig. 2 Firing Order
X M 3.9L T XXXX xxxxxxxx
X = Last Digit of Model Year
M = Plant - M Mound Road
S Sahillo
T Trenton
K Toluca
3.9L - Engine Displacement
T a Usage - T Truck
XXM = Month/Day
XDQ0QOOC - Serial Code - Last 8 Digits of VIN No.
J9209-72
Fig. 3 Engine Identification Number
ENGINE FRONT MOUNTS
REMOVAL
(1) Disconnect the negative cable from the battery.
(2) Position fan to assure clearance for radiator top
tank and hose.