Dodge RAM TRUCK 1500 1995 Service Manual page 1359

21 - 71 NV4500 i l i U l L T i l i S l l S S i O i
B R
Fig. 86 Gear Case Magnet installation
Fig. 87 Countershaft Front Bearing installation
(4) Install countershaft in gear case (Fig. 88). Do
not install r e a r b e a r i n g o n countershaft r e a r a t
this time.
(5) Lubricate reverse idler gear bearings with pe­
troleum jelly and install first bearing, bearing spacer
and second bearing (Fig. 89).
(6) Install idler gear front thrust washer on boss in
gear case (Fig. 89). Coat thrust washer with liberal
quantity of petroleum jelly to hold it in place.
POSITION
IDLER
GEAR
Fig. 89 Positioning Idler Gear Front Thrust Washer
In Case
(7) Install reverse idler gear in case (Fig. 90).
(8) Install Idler gear rear thrust washer between
Idler gear and case boss (Fig. 90).
REAR
THRUST
Fig. 90 Idler Gear And Thrust Washer Installation
(9) Align Idler gear bearings and thrust. washers
with drift.
(10) Install reverse idler shaft (Fig. 91). Be sure
notched end of shaft is facing countershaft as shown.
Use shift cover bolt to hold and insert shaft in case
bore.
(11) Lift countershaft upward and position wood
block between front of shaft and case (Fig. 92).
(12) Install rear bearing cone on countershaft with
Installer Tool C-4040 or 6446 (Fig. 93).
Fig. 88 Positioning Countershaft In Gear Case