Dodge RAM TRUCK 1500 1995 Service Manual page 1368

BR NV4500 MANUAL TRANSMISSION 21 - 85
(33) Install second gear on mainshaft and bearing.
Rotate gear until tabs of second speed clutch ring are
fully seated In tab slots in gear (Fig. 127).
SECOND
GEAR
CLUTCH
RING TABS
TAB
SLOTS
(IN GEAR)
_
i
J9221-218
Fig. 127 Second Gear installation
(34) Install thrust washer pin in shaft (Fig. 128).
Use needle nose pliers to insert pin in shaft hole.
THRUST
WASHER
PIN
SECOND
GEAR
J9221-223
Fig. 128 Thrust Washer Pin installation
(35) Install second gear thrust washer. Be sure
washer is seated on gear and pin (Fig. 129).
SECOND
GEAR
SECOND
GEAR
THRUST
WASHER LOCATING
PIN
IN WASHER
NOTCH
(36) Install second gear thrust washer snap ring
(Fig. 130). Be sure snap ring is fully seated in main-
shaft groove.
(37) Install third gear bearing spacer on shaft and
seat it against thrust washer snap ring (Fig. 130).
SECOND
GEAR THRUST
WASHER
THRUST
WASHER
SNAP RING
THIRD GEAR
BEARING
SPACER
J9221-122
Fig. 130 Installing Snap Ring And Third Gear Bearing
Spacer
(38) Install third gear bearings on mainshaft (Fig.
131). Upper bearing should be flush with mainshaft
hub. If upper bearing is not flush with hub, ei­
ther bearing spacer or snap ring was not in­
stalled. Check and correct if necessary.
THIRD
GEAR
BEARINGS
J9221-225
Fig. 131 Third Gear Bearing Installation
(39) Install third gear over bearings and on main-
shaft (Fig. 132).
THIRD
GEAR
J9221-224
Fig. 129 Second Gear Thrust Washer Installation
, r ^ r - * A \ i r J9221-226
Fig. 132 Third Gear Installation