Dodge RAM TRUCK 1500 1995 Service Manual page 1568

B R
NP231 HD/NP241/NP241 H i TRANSFER CASE 21 - 287
GEARTRAIN AMD SHIFT COMPONENT
REMOVAL
(1) Remove shift rail cup and spring (Fig. 23).
J9421-286
Fig. 23 Shift Rail Cup And Spring Removal
(2) Remove front sprocket retaining ring (Fig. 24).
o r w i J9421-287
Fig. 24 Removing Front Sprocket Retaining Ring
(3) Pull mainshaft, front sprocket and chain out­
ward about 25.4 mm (1-inch) simultaneously (Fig.
25).
(4) Remove chain from mainshaft drive sprocket
and remove front sprocket and chain as assembly
(Fig. 25).
(5) Remove front output shaft from bearing in case
(Fig. 26).
(6) Pull mainshaft assembly out of input gear, slid­
ing clutch and case (Fig. 27).
(7) Remove mode fork, sliding clutch and shift rail
as assembly (Fig. 28). Note which way clutch fits in
fork (long side of clutch goes to front).
(8) Remove range fork retaining ring (Fig. 29).
(9) Remove range fork and support sleeve as as­
sembly (Fig. 30).
(10) Remove shift sector (Fig. 31).
(11) Remove shift sector shaft nylon retainer and
O-ring from shaft bore in front case (Fig. 32).
SPROCKET J9421-288
Fig. 25 Removing Drive Chain And Front Sprocket
SHAFT J9421-289
Fig. 26 Front Output Shaft Removal
Fig. 27 Mainshaft Assembly Removal