Dodge RAM TRUCK 1500 1995 Service Manual page 1374

mm
NV4500 MANUAL TRANSMISSION 21 - 91
(10) Assemble and Install fifth synchro clutch gear
and stop ring in fifth gear hub (Fig. 157). Make sure
both parts are seated in fifth gear hub.
TAPERED
PUNCH'
STOP
RING
CLUTCH
G E A R
J9221-241
Fig, 157 Fifth Synchro Clutch Gear And Stop Ring
Installation
(11) Install clutch gear snap ring (Fig. 158).
CLUTCH
GEAR
RING
FIFTH
SYNCHRO
CLUTCH
GEAR
J9221-89
Fig. 158 installing Fifth Synchro Clutch Snap Ring
EXTENSION/ADAPTER HOUSING
INSTALLATION
(1) If extension housing seal needs replacement,
collapse it with punch and chisel. Then pry seal out
of housing with crowfoot pry bar.
(2) If extension housing bushing must be replaced,
collapse old bushing with tapered drift (Fig. 159). Po­
sition drift in slot provided at end of housing. Then
tap drift into slot and against bushing to collapse
and remove it.
(3) Remove any burrs from housing bushing bore
with a file and emery cloth.
(4) Install new bushing in extension housing (Fig.
160). Use Tool Handle C-4171 and Installer Tool
SP5559 to install bushing. Note that installer tool
SP5559 is part of tool set C-4469.
(5) Install extension housing seal with Tool
C-4660-3 (Fig. 161).
(6) Clean mating surfaces of extension/adapter
housing and gear case with a wax and grease re­
mover.
BUSHING
EXTENSION
HOUSING
J9221-251
Fig. 159 Removing Extension Housing Bushing
SPECIAL
-TOOL
C-4171
SPECIAL
'TOOL
C 4660-3
EXTENSION
HOUSING
J9221-252
Fig. 160 Installing Extension Housing Bushing
(7) Check alignment dowels in gear case and hous­
ing or adapter. Be sure dowels are in position and
seated.
(8) Apply Mopar Gasket Maker to gear case and
housing mating surfaces.
(9) Align and install extension/adapter housing on
gear case (Fig. 162).
(10) Apply Mopar Lock N' Seal or Loctite 242 to
threads of extension/adapter housing bolts.
(11) Install and tighten housing bolts to 54 N* (40
ft. lbs.) torque. Use a twelve point 10 mm socket,
a ratchet wrench and necessary extensions to
install bolts. Do not use any other type of
socket and do not use an impact wrench.
Splines on bolt heads can be damaged if impact
wrench or wrong type of socket is used for
tightening purposes.
SHIFT COVER INSTALLATION
(1) Clean mating surfaces of shift cover and gear
case with a wax and grease remover.