Dodge RAM TRUCK 1500 1995 Service Manual page 1049

11-18 EXHAUST SYSTEM AND INTAKE MANIFOLD
B i t
Fig. 13 Manifold intake Cower and Fuel Heater
Ground Wire
flon sealant to the bolts, install the intake manifold
cover bolts. Tighten the bolts to 24 N-m (18 ft. lbs.)
torque.
(6) Install a new gasket between the air intake
heater and the intake manifold cover. Install a new
gasket on top of the air intake heater.
(7) Install the air inlet tube. Tighten the air inlet
tube bolts to 24 N-m (18 ft. lbs.) torque.
(8) Connect the intake manifold heater ground
wire.
(9) Install and tighten the air intake heater power
supply nuts to 14 N-m (10 ft. lbs.) torque.
(10) Position the charge air cooler (intercooler) out­
let duct onto the air inlet tube. Tighten the charge
air cooler (intercooler) outlet duct clamps to 8 N-m
(74 in. lbs.) torque.
(11) Install and bleed the high pressure fuel lines.
Tighten the high pressure fuel line nuts to 24 N-m
(18 ft. lbs.) torque.
TURBOCHARGER
REMOVAL
(1) Disconnect the negative cable from the battery.
(2) Disconnect the air intake pipe and exhaust pipe
(Fig. 14).
Fig. 14 Air Intake Pipe, Exhaust Pipe and
Turbocharger
(3) Remove the oil drain tube bolts.
(4) Remove the oil supply line (Fig. 15).
(5) Disconnect the charge air cooler (intercooler)
inlet duct from the turbocharger (Fig. 15).
(6) Remove the turbocharger mounting nuts and
the turbocharger.
(7) If the turbocharger is not to be installed imme­
diately, cover the opening to prevent material from
entering into the manifold.
(8) Clean and inspect the sealing surface.
DISASSEMBLY
CAUTION: The turbocharger is a precision piece
of equipment and should only be repaired by an au­
thorized facility. Disassembly is not recommended,
as engine/turbo failure could result
INSTALLATION
(1) Install a new gasket and apply anti-seize com­
pound to the mounting studs.