Dodge RAM TRUCK 1500 1995 Service Manual page 1225

COMPONENT REMOVAL/INSTALLATIONDIESEL ENGINE 14 - 143
the six engine valve covers (two nuts) (Fig. 54).
NAMEPLATE/COVER
. NAMEPLATE/COVER
NUTS (2)
#6 CYLINDER
VALVE COVER
CLAMPS (2)
METAL
INTAKE
TUIE
RUBBER
ADAPTER
J9414-73
Fig. 54 Nameplate/Cover—Diesel
(3) Remove the necessary clamps holding the lines
to the engine.
(4) Clean the area around each line. Disconnect
each line at the top of each fuel injector (Fig. 55).
FUEL
DRAIN
MANIFOLD
FITTING
HIGH-PRESSURE
FUEL LINE
FUEL INJECTOR
J9414-117
Fig. 55 Fuel Lines ai Fuel Injectors
(5) Disconnect each high-pressure line fitting at
each fuel injection pump delivery valve holder (Fig.
56).
(6) Very carefully remove each line from the en­
gine. Do not bend the line while removing.
HIGH-PRESSURE
FUEL LINES (6)
FITTINGS (6)
FUEL DELIVERY
VALVE HOLDERS (
INJECTION PUMP
J9414-116
Fig. 56 Fuel Delivery Waive Holders and Pressure
Lines
CAUTION: B e sure that the high-pressure fuel lines
are installed in the same order that they were re­
moved. Prevent the injection, pump delivery valve
holders from turning when removing or installing
high- pressure lines from injection pump.
INSTALLATION
(1) Carefully position each high-pressure fuel line
to the fuel injector and fuel injection pump delivery
valve holder in the correct firing order. Also position
each line in the correct line holder.
(2) Loosely install the line clamp isolator and
bracket holder bolts.
(3) Tighten each line at the delivery valve holder
to 30 N-m (22 ft. lbs.) torque.
(4) Tighten each line at the fuel injector to 30 N*m
(22 ft. lbs.) torque.
Be sure t h e lines are not contacting each
other or any other component.
(5) Tighten the clamp bracket bolts to 24 N-m (18
ft. lbs.) torque.
(6) Bleed air from the fuel system. Refer to High-
Pressure Fuel Line Bleeding in the Air Bleed Proce­
dure portion of this section.
j
lDLE SPEED ADJUSTMENT
Refer to the Diesel Engine—General Diagnosis sec­
tion for procedures.
INTAKE MANIFOLD
Refer to Group 11, Exhaust System and Intake
Manifold for procedures.