Dodge RAM TRUCK 1500 1995 Service Manual page 1604

I f 121 PTO A D A P T E R 21 - 323
IAP RING
PLIERS
PTO GEAR
RETAINING
RING
J9421-420
Fig. 45 installing PTO Gear Retaining Ring
mi i-42i
Fig. 46 installing Input/PTO Gear Assembly in Case
(11) Remove front case from wood blocks and posi-
Fig. 47 Installing Input Gear Retaining Snap Ring
tion case so input gear is accessible.
(12) Install retaining ring on input gear (Fig. 47).
Be sure ring is fully seated in gear groove.
(13) Remount front case on wood blocks.
(14) Assemble shift fork and sleeve (Fig. 48). Then
install fork and sleeve (Fig. 49). Be sure sleeve is
seated in input gear.
Fig. 48 Assembling Shift Fork And Sleeve
Fig. 49 Shift Fork And Sleeve Installation
(15) Align and install shift fork pin in sector slot
(Fig. 50).
(16) Align shift sleeve in input gear and align shift
fork with shift rail bore in case.
(17) Install shift rail through fork and into case
bore (Fig. 51).
(18) Install shift lever on sector shaft (Fig. 52).
Then install lever washer and nut on sector shaft
(Fig. 53). Apply Loctite 242 to nut before installation
and tighten nut to 27-34 N-m (20-25 ft. lbs.) torque.
(19) Install magnet in case pocket.
(20) Install mainshaft (Fig. 54). Guide shaft
through sleeve and into input gear bearing.