Dodge RAM TRUCK 1500 1995 Service Manual page 1356

B R
NV4500 MANUAL TRANSMISSION 21 -73
HUB
WEIGHTS (4)
RETAINER
SPRING
(ROUND)
1-2
SYNCHRO
HUB
1-2
SYNCHRO
SLEEVE
RETAINER
SPRING
(FLAT)
STRUTS
SPRINGS
J9221-205
Fig, 82 1-2 Synchro Components
Inspect the 1-2 synchro components (Fig. 82). The
hub weights and retainer springs are reusable if in
good condition. However, replace the springs if dis­
torted, or broken and replace the weights if worn or
damaged.
Examine the hub and sleeve for wear or damage.
Replace the sleeve and hub if the splines are worn,
chipped or damaged.
Replace the synchro struts if worn, or chipped. Also
replace the springs if collapsed, distorted, or broken.
Inspect the mainshaft geartrain components (Fig.
83). Check the teeth on all gears, hubs, clutch gears,
stop rings and clutch rings. The teeth must be in
good condition and not worn, cracked, or chipped. Re­
place any component that exhibits wear or damage.
Examine the synchro stop rings, clutch rings and
clutch gears. Replace any part that exhibits wear,
distortion, or damage. Replace the clutch rings if the
friction material is burned, flaking off, or worn.
Inspect all of the thrust washers and locating pins.
Replace the pins if bent, or worn. Replace the wash­
ers if worn, or the locating pin notches are distorted.
Check condition of the synchro struts and springs.
Replace these parts if worn, cracked, or distorted.