Dodge RAM TRUCK 1500 1995 Service Manual page 1482

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42RH TRANSMISSION OVERHAUL 21 - 201
BAND BAND
RINGS J912U94
Fig. 153 Reaction Shaft Support Seal Rings And
Front Clutch Thrust Washer Position
Fig. 154 Pilot Stud And Oil Pump Gasket installation
work it into front clutch hub and case by hand. Then
install 2 or 3 pump bolts to hold pump in place.
(37) Remove pilot stud tools and install remaining
oil pump bolts. Tighten bolts alternately in diagonal
pattern to 20 N-m (15 ft. lbs.).
Fig. 155 Oii Pump Installation
(38) Install new -seals on overdrive piston. Then lu­
bricate seals with Mopar Door Ease, or Ru-Glyde.
(39) Install overdrive piston,in retainer. Align lo­
cating lugs on piston in locating bores in re­
tainer (Fig. 156). Use thin plastic strip or feeler
gauge to help guide piston outer seal into retainer.
(40) Install spacer on intermediate shaft, if not
previously installed.
(41) Install overdrive piston thrust plate (Fig. 157).
Use liberal quantity of petroleum jelly to hold thrust
plate in position on piston.
(42) Install overdrive piston thrust bearing in di­
rect clutch hub (Fig. 158). Use liberal quantity of pe­
troleum jelly to hold thrust bearing- in place. Note
that one side of bearing has dark coated sur­
face. This surface faces overdrive piston. Also
be sure raised shoulder on inside diameter of
bearing faces forward as well.
(43) Apply small amount of petroleum jelly to pilot
hub of intermediate shaft.
(44) Verify alignment of splines in overdrive unit
planetary gear and overrunning clutch. Be sure
Alignment Tool 6227-2 is still fully seated (Fig. 159).
If planetary gear and overrunning clutch
splines become misaligned, overdrive unit can­
not be fully installed on intermediate shaft.
Overdrive unit will have to be disassembled in
order to realign splines.
(45) Carefully withdraw alignment tool from over­
drive unit.
(46) Lubricate intermediate shaft splines and
bushing surfaces with transmission fluid or petro­
leum jelly.