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Table of contents
Overview of this manual ...................................................................................................................
Product documentation, M2000/M2000A .........................................................................................
Product documentation, IRC5 ..........................................................................................................
How to read the product manual ......................................................................................................
1
1.1
Safety information .............................................................................................
1.1.1
Limitation of liability .................................................................................
1.1.2
Requirements on personnel ......................................................................
1.2
Safety signals and symbols .................................................................................
1.2.1
Safety signals in the manual ......................................................................
1.2.2
Safety symbols on manipulator labels .........................................................
1.3
Robot stopping functions ....................................................................................
1.4
Safety during installation and commissioning .........................................................
1.5
Safety during operation ......................................................................................
1.6
Safety during maintenance and repair ...................................................................
1.6.1
Safety during maintenance and repair .........................................................
1.6.2
Emergency release of the robot axes ..........................................................
1.6.3
Brake testing ..........................................................................................
1.7
Safety during troubleshooting ..............................................................................
1.8
Safety during decommissioning ...........................................................................
2
2.1
Introduction to installation and commissioning .......................................................
2.2
Unpacking .......................................................................................................
2.2.1
Pre-installation procedure .........................................................................
2.2.2
Working range and type of motion ..............................................................
2.2.3
Risk of tipping/stability .............................................................................
2.2.4
The unit is sensitive to ESD .......................................................................
2.3
On-site installation ............................................................................................
2.3.1
Lifting robot with fork lift ...........................................................................
2.3.2
Lifting robot with roundslings ....................................................................
2.3.3
Lifting robot with lifting accessory ..............................................................
2.3.4
Manually releasing the brakes ...................................................................
2.3.5
Lifting the base plate ................................................................................
2.3.6
Securing the base plate ............................................................................
2.3.7
Orienting and securing the robot ................................................................
2.3.8
Fitting equipment on robot .......................................................................
2.3.9
Signal lamp (option) .................................................................................
2.3.10 Installation of base spacers (option) ...........................................................
2.3.11 Installation of cooling fan for motors (option) ................................................
2.3.12 Installation of Foundry Plus Cable guard (option no. 908-1) .............................
2.3.13 Loads fitted to the robot, stopping time and braking distances .........................
2.4
Restricting the working range ..............................................................................
2.4.1
Axes with restricted working range .............................................................
2.4.2
Mechanically restricting the working range of axis 1 ......................................
2.4.3
Extended working range, axis 1 (option) .....................................................
2.4.4
Mechanically restricting the working range of axis 2 ......................................
2.4.5
Mechanically restricting the working range of axis 3 ......................................
2.5
Electrical connections ........................................................................................
2.5.1
Robot cabling and connection points ..........................................................
2.6
Start of robot in cold environments ......................................................................
2.7
Test run after installation, maintenance, or repair ....................................................
3
3.1
Introduction ......................................................................................................
Product manual - IRB 6650S
3HAC020993-001 Revision: AG
© Copyright 2004-2022 ABB. All rights reserved.
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