Table of Contents
Advertisement
Table of contents
3.2
Maintenance schedule and expected component life ...............................................
3.2.1
Specification of maintenance intervals ........................................................
3.2.2
Maintenance schedule .............................................................................
3.2.3
Expected component life .........................................................................
3.3
Inspection activities ...........................................................................................
3.3.1
Inspecting the motor seal .........................................................................
3.3.2
Inspecting the oil level in axis-1 gearbox .....................................................
3.3.3
Inspecting the oil level in axis-2 gearbox .....................................................
3.3.4
Inspecting the oil level in axis-3 gearbox .....................................................
3.3.5
Inspecting the oil level in axis-4 gearbox .....................................................
3.3.6
Inspecting the oil level in axis-5 gearbox .....................................................
3.3.7
Inspecting the oil level in axis-6 gearbox .....................................................
3.3.8
Inspecting the balancing device .................................................................
3.3.9
Inspecting the cable harness .....................................................................
3.3.10 Inspecting the information labels ................................................................
3.3.11 Inspecting the axis-1 mechanical stop pin ...................................................
3.3.12 Inspecting the additional mechanical stops .................................................
3.3.13 Inspecting the damper on axes 2-5 .............................................................
3.3.14 Inspecting, signal lamp ............................................................................
3.4
Replacement/changing activities ..........................................................................
3.4.1
Type of lubrication in gearboxes ................................................................
3.4.2
Changing oil, axis-1 gearbox .....................................................................
3.4.3
Changing oil, axis-2 gearbox .....................................................................
3.4.4
Changing oil, axis-3 gearbox .....................................................................
3.4.5
Changing oil, axis-4 gearbox .....................................................................
3.4.6
Changing oil, axis-5 gearbox .....................................................................
3.4.7
Changing oil, axis-6 gearbox .....................................................................
3.4.8
Replacing the SMB battery ........................................................................
3.5
Lubrication activities ..........................................................................................
3.5.1
Lubrication of spherical roller bearing, balancing device .................................
3.6
Cleaning activities .............................................................................................
3.6.1
Cleaning the IRB 6650S ............................................................................
3.7
Service Information System, M2000 ......................................................................
3.7.1
Using the SIS system ...............................................................................
3.7.2
Description of Service Information System (SIS) ...........................................
3.7.3
SIS system parameters ............................................................................
3.7.4
Setting the SIS parameters .......................................................................
3.7.5
Reading the SIS output logs ......................................................................
3.7.6
Exporting the SIS data .............................................................................
4
4.1
Introduction ......................................................................................................
4.2
General procedures ...........................................................................................
4.2.1
Performing a leak-down test ......................................................................
4.2.2
Mounting instructions for bearings .............................................................
4.2.3
Mounting instructions for sealings ..............................................................
4.2.4
Cut the paint or surface on the robot before replacing parts ............................
4.2.5
The brake release buttons may be jammed after service work .........................
4.3
Complete robot .................................................................................................
4.3.1
Replacing cable harness, axes 1-6 .............................................................
4.3.2
Replacement of cable harness, axes 1-4 .....................................................
4.3.3
Replacement of cable harness, axes 5-6 ......................................................
4.3.4
Replacement of cabling, axis 5 motor ..........................................................
4.3.5
Replacement of complete arm system .........................................................
4.4
Upper and lower arm .........................................................................................
4.4.1
Replacing the turning disk ........................................................................
4.4.2
Replacement of complete wrist unit ............................................................
4.4.3
Replacement of upper arm ........................................................................
4.4.4
Replacement of complete lower arm ...........................................................
6
© Copyright 2004-2022 ABB. All rights reserved.
108
108
109
112
113
113
115
117
119
122
124
126
131
136
140
142
144
147
149
151
151
153
156
159
162
165
168
171
175
175
178
178
181
181
182
185
186
187
188
189
189
190
190
191
193
196
197
198
198
214
224
229
231
237
237
241
247
256
Product manual - IRB 6650S
3HAC020993-001 Revision: AG
Advertisement
Table of Contents
