Page 1 CUTTING MACHINE FCX2000 FCX2000-UM-251-10-9370 SERVICE MANUAL...
Page 3 Page Edition 16.11.22 First Printing 16.12.05 The packing style was changed. 17.01.10 Effective cutting area for the FCX2000-180 was corrected. 1-1,1-3 17.02.09 Drawing is added for parts of hangers. 11-15 17.02.13 Note was added for the X flexible cable damage.
Page 4: Table Of Contents
2.7.1 Installing the Warning Light Option OPH-A40 ..................2-12 2.7.2 Installing the Warning Light Option OPH-A41 ..................2-14 2.7.3 Installing the Warning Light Option OPH-A42 ..................2-19 3 Description of Parts ............3-1 3.1 Plotter Nomenclature ..................3-1 3.2 Cutter Plunger ....................3-3 4. Basic Operation .............4-1 4.1 How to Use the Control Panel .................4-1 4.2 Menu Tree ......................4-5 4.3 Replacing the Cutter Blade ................4-12 4.4 Adjusting the Blade Length ................4-13 4.5 Attaching a Tool ....................4-14 4.6 Adjusting the Tool Carriage Height ...............4-15 FCX2000-UM-251-9370...
Page 5 8.1.10 Front Top Cover ............................8-6 8.1.11 Rear Top Cover ............................8-7 8.1.12 Rear Bottom Cover ..........................8-8 8.1.13 Y Bar Cover ............................8-10 8.1.14 Pen Block Cover .............................8-11 8.1.15 Front Y Bar End Cover .......................... 8-12 8.1.16 Rear Y Bar End Cover ........................... 8-12 8.1.17 How to open the Control Box ....................... 8-13 8.2 X-Axis Drive Part .....................8-14 8.2.1 X Motor ..............................8-14 8.2.2 X Motor Belt ............................8-16 FCX2000-UM-251-9370...
Page 6 8.6.1 Control Panel Board ..........................8-57 8.6.2 LCD ................................. 8-60 8.6.3 Control Panel keys ..........................8-60 8.7 Electrostatic Adhesion Part (FCX2000-120ES only) ........8-61 8.7.1 High Voltage Board ..........................8-61 8.7.2 Electrostatic relay board ........................8-62 8.8 Replacing the Writing Panel ................8-63 8.8.1 Replacing the Electrostatic Adhesion Panel (FCX2000-120ES) ............8-63 8.8.2 Replacing the VC Panel ........................8-68 8.9 Adjusting the Y Bar Height ................8-69 8.10 Adjusting the Y Bar Right Angle Precision ..........8-71 FCX2000-UM-251-9370...
Page 7 9.12 Adjusting the Distance and the Perpendicularity Accuracy .......9-23 9.13 Adjusting the Tool Interval ................9-28 9.14 Adjusting the Registration Mark Sensor Sensitivity ........9-32 9.15 Adjusting the Offset of Registration Mark Sensor ........9-34 9.16 Back up to the SUB-NVRAM ................9-38 9.17 Testing the Control Panel Keys and Home Sensors ........9-40 9.18 About Start Up Mode ..................9-41 10 TROUBLESHOOTING ..........10-1 10.1 The power is not turned on................10-1 10.2 When it does not work rightly ...............10-2 10.3 The Cutting Result is Not Good ..............10-6 10.4 Error Messages in GP-GL Command Mode ..........10-8 10.5 Error Messages in HP-GL Command Mode ..........10-9 FCX2000-UM-251-9370...
Page 8 11.13 Standard Accessories ..................11-17 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS ..12-1 12.1 Block Diagram ....................12-1 12.2 Main Board (PN4031-01) ................12-2 12.3 Control Panel Board (PN4031-02) ...............12-15 12.4 Y Relay Board (PN4031-03) ................12-16 12.5 Pen Relay Board (PN4031-04) ..............12-17 12.6 Home Sensor Board (PN4031-05) ..............12-18 12.7 X Registration Sensor Board (PN4031-07) ..........12-18 12.8 Y Registration Sensor Board (PN4031-08) ..........12-18 12.9 USB Relay Board (PN4031-09) ..............12-19 12.10 High Voltage Board (PN4031-10) ..............12-19 12.11 High Voltage Relay Board (PN4031-15) ............12-20 FCX2000-UM-251-9370...
Page 9 13 Target electrical component for WEEE instruction .13-1 FCX2000-UM-251-9370...
Page 10: Introduction
INTRODUCTION 1 INTRODUCTION Model Names and Basic Specifications Model Media hold down method Cutting area Loadable media width FCX2000-60VC Vacuum suction 610 (X) x 920 (Y) mm FCX2000-120ES Electrostatic adhesion 1200 (X) x 920 (Y) mm 950 mm FCX2000-120VC Vacuum suction...
Page 11 • The vacuum pump is not supplied by the VC models. Prepare the vacuum pump locally. • Usually the hose adapter between the vacuum pump and the hose will not be including to the vacuum pump. Prepare the vacuum pump hose adapter locally. The connection bore diameter is Ø50.8 mm (2 inches). FCX2000-UM-251-9370...
Page 12: Main Specifications
INTRODUCTION Main Specifications FCX2000-60VC FCX2000-120VC/ES FC2000-180VC Configuration Flatbed Drive system Digital servo Media hold-down method VC models: Vacuum suction ES models: Electrostatic adhesion Effective cutting area 610 x 920 mm 1200 x 920 mm 1800 x 920 mm Mountable media (Y-axis)
Page 13: External Dimensions
INTRODUCTION External Dimensions FCX2000-60 1344 Unit : mm Dimensional accuracy : ± 5mm FCX2000-120 1934 Unit : mm Dimensional accuracy : ± 5mm FCX2000-UM-251-9370...
Page 14 INTRODUCTION FCX2000-180 2534 Unit : mm Dimensional accuracy : ± 5mm FCX2000-UM-251-9370...
Page 15: Regarding The Blower (Vacuum Pump)
Usually the connecting adapter which is between the hose and the blower is not including to the blower. Prepare the connecting adapter from local distributer of blower. The following picture is showing the connection of the blower and the FCX2000. Hose band Durable flexible hose Prepare the blower and the hose adapter locally.
Page 16: Setup Procedure
Setup procedure 2 Setup Procedure Installation Space Please secure a space for installation as according to the below illustration. Leave sufficient space for operations in front of and behind the plotter. 100 mm 600 mm 600 mm 500 mm FCX2000-UM-251-9370...
Page 17: Unpacking
Setup procedure Unpacking The FCX2000 is packed as like as the picture below. (The packing is different that depends on the shipping destination. But the outline of unpacking will be same.) 2.2.1 Take out the stand parts from the box (1) Remove the rapping which is covering the stand box and the main unit box.
Page 18 There are the twelve M5L20 socket screws and the one wrench in a plastic bag. The eight M5L20 socket screws are used to assemble the stand and the four M5L20 socket screws are used to fix the main unit on the stand. FCX2000-UM-251-9370...
Page 19 Setup procedure (5) The center bars of stand are packing into the main unit box. (6) Open the main unit box. There are center bars in this box. (7) Take out the two center bars from the main unit box. FCX2000-UM-251-9370...
Page 20: Assembling The Stand
(1) Install the two center-bars onto the right side stay and the left side stay by using the eight M5L20 socket screws as shown in the picture below. (2) Don’t tighten the screws securely until the main unit was put onto the stand. FCX2000-UM-251-9370...
Page 21: Installing The Main Unit Onto The Stand
Installing the main unit onto the stand Take out the main unit from the main unit box, and then put the main unit onto the stand. 2.4.1 Take out the main unit from the box (1) Take out the accessory box and the blower stand box (Empty box for the ES model) and the roll media hanger shaft from the main unit box.
Page 22 (4) Carry the main unit by the four persons, and then put the main unit onto the stand. Confirm direction of the stand, the long leg side should be rear side when the main unit is installing to the stand. (5) There are positioning marks to the stand and the main unit.
Page 23: Removing The Packing Material From The Main Unit
2.4.2 Removing the packing material from the main unit Don’t tilt the FCX2000 after the packing materials were removed. Inside flexible cables will be tangled and damaged when the Y bar or the pen Block are moved by tilting. (1) Remove the packing materials which are fixing the Y bar.
Page 24: Confirming The Conditions Of X Flexible Cable
Confirming the conditions of X flexible cable Confirm the conditions of X flexible cable before the power will be turned on if the FCX2000 was tilted. The X flexible cable will be damaged when the power was turned on if the X flexible cable was tangled.
Page 25: Installing The Roll Media Stocker
(2) Install the front and the rear roll media stocker bracket to the main unit by using the four M4L8 binding head screws. (The front roll media stocker bracket has a yellow caution label.) (3) Install the roll media stocker shaft onto the roll media stocker. FCX2000-UM-251-9370 2-10...
Page 26: Installing The Warning Light Option
OPH-A41 The warning light bracket • Installing the warning service engineer, after the is not installed. light bracket. FCX2000 was installed to The control box is • Wiring the cables in the customer corresponding for the control box. warning light option.
Page 27: Installing The Warning Light Option Oph-A40
Installing the Warning Light Option OPH-A40 The bracket and cables for warning light is installing to the FCX2000 already for this option. This option needs to install the Warning Light Assembly to the warning light bracket, and then it needs to connect the warning light cable to the warning light relay cable.
Page 28 Confirm the all Light on the warning light is lit (Green, Red, and Yellow) after the warning light was installed. • Turn on the power for the FCX2000, and then confirm all Light on the warning light is lit. • The warning light test function is in the maintenance mode from the firmware version 2.10 (Page 5/5).
Page 29: Installing The Warning Light Option Oph-A41
Setup procedure 2.7.2 Installing the Warning Light Option OPH-A41 This option of FCX2000 is not installing the bracket and Warning Light cables. Therefore, this option needs to install the bracket and Warning Light cables before installing the Warning Light Assembly.
Page 30 (5) Remove the seven M4L8 binding head screws holding the rear left frame bracket, and then detach the rear left frame bracket. M4L8 binding head screw M4L8 binding head screw Rear left frame bracket (6) Install the FRAME_ANGLE_P by using seven M4L8 binding head screws. M4L8 binding head screw M4L8 binding head screw FRAME_ANGLE_P FCX2000-UM-251-9370 2-15...
Page 31 Install the connector of warning light to here (CA403110G) with the four M3L6 binding head screws. (10) Connect the connector of warning light (CA403110G) to the main board (J8). Connect the connector of warning light to here (J8 on the main board). FCX2000-UM-251-9370 2-16...
Page 32 (12) Tie the warning light cable CA403114B by using the two cable ties and the two cable tie bases, and then put cable to the bottom of FCX2000. And then insert the cable to the rubber cap of Rear Left Frame Bracket.
Page 33 Confirm the all Light on the warning light is lit (Green, Red, and Yellow) after the warning light was installed. • Turn on the power for the FCX2000, and then confirm all Light on the warning light is lit. • The warning light test function is in the maintenance mode from the firmware version 2.10 (Page 5/5).
Page 34: Installing The Warning Light Option Oph-A42
2.7.3 Installing the Warning Light Option OPH-A42 This option of FCX2000 is not installing the bracket and Warning Light cables, and the control box needs to replace to the Warning Light. Therefore, this option needs to replace the control box and then install the bracket and Warning Light cables before installing the Warning Light Assembly.
Page 35 (5) Remove the seven M4L8 binding head screws holding the left side cover, and then detach the left side cover. M4L8 binding head screw M4L8 binding head screw Left frame Bracket (6) Install the FRAME_ANGLE>_P by using seven M4L8 binding head screws. M4L8 binding head screw M4L8 binding head screw FRAME_ANGLE_P FCX2000-UM-251-9370 2-20...
Page 36 And then disconnect the X flexible cable and the X home sensor cable from the main board. X home sensor cable X flexible cable Release this cable tie. Disconnect the X home sensor cable from this connector (J9). Disconnect the X flexible cable from this connector. FCX2000-UM-251-9370 2-21...
Page 37 (14) Remove the two M4L8 binding head screws holding the X flexible cable cover, and then detach it. And then Remove the two M4L8 binding head screws holding the IF side of control box. IF side of control box X flexible cable cover M4L8 binding head screw M4L8 binding head screw FCX2000-UM-251-9370 2-22...
Page 38 Hinges (18) After detach the control box from the FCX2000, remove all of parts from the control box, and then install all of parts to the optional control box of OPH-A42. (19) Install the optional control box of OPH-A42 to the FCX2000.
Page 39 (23) Tie the warning light cable CA403114B by using the two cable ties and the two cable tie bases, and then put cable to the bottom of FCX2000. And then insert the cable to the rubber cap of Rear Left Frame Bracket.
Page 40 Confirm the all Light on the warning light is lit (Green, Red, and Yellow) after the warning light was installed. • Turn on the power for the FCX2000, and then confirm all Light on the warning light is lit. • The warning light test function is in the maintenance mode from the firmware version 2.10 (Page 5/5).
Page 41: Description Of Parts
(13) Stand ............A stand to put the machine on. (14) Emergency Stop Switch ......Press to stop the unit. Please use this in case of emergency. (15) USB memory dedicated port ....The port that is used only for the USB memory. FCX2000-UM-251-9370...
Page 42 When the power switch is in the Off position, you can turn it On by turning the emergency stop switch clockwise until you hear the click and the switch pops up. After confirming safety, turn the unit’s power switch to the On (“ I “ side) position. FCX2000-UM-251-9370...
Page 43: Cutter Plunger
φ3.0 mm diameter cutter Plunger Blade-length adjustment knob Blade-length adjustment knob Blade-length adjustment knob (Red) (Blue) Plunger Plunger Plunger φ1.5 mm diameter cutter blade φ0.9 mm diameter cutter blade φ3.0 mm diameter cutter blade Chuck Chuck Chuck Plunger-cap Plunger-cap FCX2000-UM-251-9370...
Page 44: Basic Operation
On the READY screen, pressing the [ENTER] and [ORIGIN] keys at the same time will allow you to reset the machine. COND/TEST ......Displays the screen to set the tool conditions. Use this when checking tool conditions to activate a cutting test. FCX2000-UM-251-9730...
Page 45 : Mirror Corresponding button name of control panel R90 Mir : Mirror & Rotate (Valid button is displayed in reverse) Priority : MANUL : Manual priority PROGRA : Pogram priority Sort : Sort ON : Display when sort is on FCX2000-UM-251-9730...
Page 46 Page number is displayed in the upper right corner of the screen if there are many settings or selection that will need multiple pages to display. Press the POSITION ( , , , ) key to move to different page. Page number [3] key POSITION ( Page number Example of moving page and operation button FCX2000-UM-251-9730...
Page 47 : It will close the MENU screen and return to default screen. [SLOW] : Displays the position key screen. When media is set, the tool position can be moved. See the “Menu Tree” for list of the descriptions about each settings. FCX2000-UM-251-9730...
Page 48: Menu Tree
4. OPERATIONS Menu Tree Default screen CONDITION setting screen (1/4) [COND/TEST] [ENTER] [COPY] CONDITION setting screen (2/4) CONDITION setting screen (3/4) CONDITION Continued setting screen (4/4) FCX2000-UM-251-9730...
Page 49 4. OPERATIONS Default screen CONDITION (Continued) setting screen (3/4) CONDITION SETTING screen (4/4) TOOLS MENU screen SETTING screen (1/4) [PAUSE/MENU] TOOLS SETTING screen (2/4) TOOLS SETTING screen (3/4) TOOLS Continued setting screen (4/4) FCX2000-UM-251-9730...
Page 50 4. OPERATIONS Default screen TOOLS (Continued) SETTING screen (4/4) TOOLS SETTING screen (4/4) ARMS MENU screen SETTING screen (1/5) [PAUSE/MENU] ARMS SETTING screen (2/5) ARMS SETTING screen (3/5) ARMS Continued SETTING screen (4/5) FCX2000-UM-251-9730...
Page 51 4. OPERATIONS Default screen ARMS (Continued) SETTING screen (3/5) ARMS SETTING screen (4/5) ARMS SETTING screen (5/5) AREA MENU screen SETTING screen (1/2) [PAUSE/MENU] AREA SETTING screen (2/2) Continued FCX2000-UM-251-9730...
Page 52 4. OPERATIONS Default screen (Continued) INTERFACE MENU screen setting screen (1/3) [PAUSE/MENU] INTERFACE setting screen (2/3) INTERFACE setting screen (3/3) ADVANCE MENU screen setting screen (1/3) [PAUSE/MENU] ADVANCE Continued setting screen (2/3) FCX2000-UM-251-9730...
Page 53 4. OPERATIONS Default screen ADVANCE (Continued) setting screen (1/3) ADVANCE MENU screen setting screen (2/3) [PAUSE/MENU] ADVANCE setting screen (3/3) TEST MENU screen setting screen (1/2) [PAUSE/MENU] TEST setting screen (2/2) Continued FCX2000-UM-251-9730 4-10...
Page 54 4. OPERATIONS Default screen (Continued) MEM. MENU screen setting screen (1/1) [PAUSE/MENU] Default screen (Finish) FCX2000-UM-251-9730 4-11...
Page 55: Replacing The Cutter Blade
(1) Turn the chuck counterclockwise to remove the chuck from the plunger. Plunger ø3.0 mm Blade and Spring Chuck (2) Replace the blade and the spring of chuck. (3) Install the chuck to the plunger after the blade was replaced. Then tighten the chuck. FCX2000-UM-251-9730 4-12...
Page 56: Adjusting The Blade Length
Try cutting the film, and adjust so there is slight cutting on the backing sheet. If the backing sheet gets cut completely, reduce the blade length, and if the film does not get cut completely, increase the blade length. Optimal blade length Film Thickness of Media Backing Sheet FCX2000-UM-251-9730 4-13...
Page 57: Attaching A Tool
(2) While pushing up the tool holder, push the tool into the holder until its flange completely touches the upper part of the holder. Bracket to hold tool Flange Tool holder (3) Make sure that the tool bracket is engaged on the tool's flange, and then tighten the screw. Bracket to hold tool Flange " FCX2000-UM-251-9730 4-14...
Page 58: Adjusting The Tool Carriage Height
(3) Use the hexagon screw driver to tighten the height adjustment bolts. Make sure that the pen carriage is parallel to the writing panel. (4) When the adjustment is complete, remove the height adjustment plate (thick) from under the pen carriage. FCX2000-UM-251-9730 4-15...
Page 59: About The Initial Setup Screen
(4) Press the [1] key (METRIC) or the [2] key (INCH) to select the length unit setting. (5) Confirm the setting and press the [ENTER] key (SET). (6) Setting will be set, and it will return to default screen. FCX2000-UM-251-9730 4-16...
Page 60: Selecting Tool Condition
(3) Press the POSITION (▲▼) keys and select the setting. (4) Confirm the setting and press the [ENTER] key. Setting will be set, and it will return to CONDITION screen (1/4). (5) Press the [COND/TEST] key. It will return to default screen. FCX2000-UM-251-9730 4-17...
Page 61 (2) Select the CUT CONDITION (Tool Condition) by pressing one of [1] to [4] key or using the POSITION (▲▼▲▼) keys while holding down the [ENTER] key. (The selected item is highlighted.) (3) Confirm the setting and release the [ENTER] key. It will return to default screen. FCX2000-UM-251-9730 4-18...
Page 62: Setting The Tool Condition
(5) Press the POSITION (▲▼) keys and increase or decrease the setting value. (6) Confirm the setting and press the [ENTER] key (SET). Setting will be set, and it will return to CONDITION screen (1/4). (7) Press the [COND/TEST] key. It will return to default screen. FCX2000-UM-251-9730 4-19...
Page 63 You can set 1 to 10 (1-step) or 15 to 40 (5-step) (cm/s). (5) Confirm the setting and press the [ENTER] key (SET). Setting will be set, and it will return to CONDITION screen (1/4). (6) Press the [COND/TEST] key. It will return to default screen. FCX2000-UM-251-9730 4-20...
Page 64 (4) PPress the POSITION (▲▼) keys and increase or decrease the setting value. (5) Confirm the setting and press the [ENTER] key (SET). Setting will be set, and it will return to CONDITION screen (1/4). (6) Press the [COND/TEST] key. (7) It will return to default screen. FCX2000-UM-251-9730 4-21...
Page 65 (5) Press the POSITION (▲▼) keys and increase or decrease the setting value. (6) Confirm the setting and press the [ENTER] key (SET). Setting will be set, and it will return to CONDITION screen (2/4). (7) Press the [COND/TEST] key. It will return to default screen. FCX2000-UM-251-9730 4-22...
Page 66: Running Cutting Tests
(4) Press the POSITION (▲▼▲▼) keys to move the tool carriage to the location you wish to perform the test cutting. (5) Press the [ENTER] key. 1 cut test pattern is cut. (6) Press the [ESC] key after completion. CUT TEST screen is displayed. (7) Press the [COND/TEST] key. It will return to default screen FCX2000-UM-251-9730 4-23...
Page 67 3 cutting test patterns are cut, with current CUTTER OFFSET in the center, and 1 each of CUTTER OFFSET increased and decreased for 1. (8) Press the [ENTER] key after completion. It will return to CUT TEST menu screen. (9) Press the [COND/TEST] key. It will return to default screen. FCX2000-UM-251-9730 4-24...
Page 68: Confirm The Results Of The Cutting Test
The offset is pre-set to the each blade type. Confirm the blade type first. At this time the thick diameter of blade is installed and the thin diameter of blade type is selecting. Increase the offset value when the correct blade type is selecting. FCX2000-UM-251-9730 4-25...
Page 69 If the media is not completely cut, either the FORCE setting is too low or the cutter blade length is not sufficiently extended. Adjustment When Using Plotting Pen Adjust the FORCE so there will be no faint lines. To prolong the pen life, set the FORCE to the lowest setting without any faint lines. FCX2000-UM-251-9730 4-26...
Page 70: Daily Maintenance
(1) Clean off paper dust and media build up from the blade. After cleaning it, return it to its proper place. Spin the plunger cap, remove it, and then clean the blade entrance area. PHP35-CB09-HS/ PHP34-CB30-HS PHP35-CB15-HS Plunger Plunger Cutter blade Cutter blade Chuck Chuck Cleaning Cleaning (2) Attach the plunger cap after the cleaning is finished. FCX2000-UM-251-9730...
Page 71 Daily Maintenance FCX2000-UM-251-9730...
Page 72: Recommended Parts List
Part No. Description Q'ty Remarks U792200700 Main Board, FCX2000 U682260310 Power Supply Unit, LFP150F-48-D40.5 U792200710 Control Panel Board, FCX2000 U682157130 LCD, BTG240128SFBWBGG U792260341 X Flexible Cable 60, FFC403104A FCX2000-60 U792260323 X Flexible Cable 120, FFC403102C FCX2000-120 U792260333 X Flexible Cable 180, FFC403103C...
Page 74: List Of Tools
24 Box wrench 5.5 mm span For removing M3 nuts 25 Double-sided tape (10 mm wide) For securing the FPC cables 26 Ethyl alcohol For cleaning the electrostatic adhesion plate and rail 27 Silicon grease (Shinetsu Silicon grease G-501) Belt FCX2000-UM-251-9730...
Page 76: Disassembly And Assembly
(1) Remove the three M4L8 binding head screws holding the right rear corner cover, and then detach it. Right rear corner cover M4L8 binding head screw How to reinstall the Right Rear Corner Cover (1) Reattach the right rear corner cover in the reverse order in which it was detached. FCX2000-UM-251-9370...
Page 77: Left Front Corner Cover
(1) Remove the three M4L8 binding head screws holding the left rear corner cover, and then detach it. Left rear corner cover M4L8 binding head screw How to reinstall the Left Rear Corner Cover (1) Reattach the left rear corner cover in the reverse order in which it was detached. FCX2000-UM-251-9370...
Page 78: Right Top Cover
(1) Remove the four M4L8 binding head screws holding the left top cover, and then detach it. M4L8 binding head screw Left top cover How to reinstall the Left Top Cover (1) Reattach the left top cover in the reverse order in which it was detached. FCX2000-UM-251-9370...
Page 79: Right Side Cover
(4) Remove the seven M4L8 binding head screws holding the right side cover, and then detach it. M4L8 binding head screw Right side cover M4L8 binding head screw How to reinstall the Right Side Cover (1) Reattach the right side cover in the reverse order in which it was detached. FCX2000-UM-251-9370...
Page 80: Left Side Cover
8.1.9 How to Open the Front Bottom Cover (1) Remove the six M4L8 binding head screws holding the front bottom cover for the FCX2000-60. Remove the eight M4L8 binding head screws holding the front bottom cover for the FCX2000-120. Remove the ten M4L8 binding head screws holding the front bottom cover for the FCX2000-180.
Page 81: Front Top Cover
How to detach the Front Top Cover (1) Open the front bottom cover (Refer to the section 8.1.9.). (2) Remove the M4L6 Cap screws holding the front top cover for the FCX2000-60. Remove the two M4L6 Cap screws holding the front top cover for the FCX2000-120.
Page 82: Rear Top Cover
How to detach the Rear Top Cover (1) Remove the four M4L8 binding head screws holding the rear top cover. (2) Remove the three M3L6 binding head screws holding the front top cover at rear part for the FCX2000- 60, and then detach it.
Page 83: Rear Bottom Cover
(5) Detach the rear top cover (Refer to the section 8.1.11.). (6) Remove the seven M4L8 binding head screws holding the rear bottom cover for the FCX2000-60. Remove the eight M4L8 binding head screws holding the rear bottom cover for the FCX2000-120.
Page 84 (7) Detach the rear bottom cover as shown in the picture below. (8) Detach the X flexible cable from the rear bottom cover. How to reinstall the Rear Bottom Cover (1) Reattach the rear bottom cover in the reverse order in which it was detached. FCX2000-UM-251-9370...
Page 85: Y Bar Cover
(1) Remove the seven M3L6 binding head screws holding the Y bar cover, and then detach it. Y bar cover M3L6 binding head screw M3L6 binding head screw How to reinstall the Y Bar Cover (1) Reattach the Y bar cover in the reverse order in which it was detached. FCX2000-UM-251-9370 8-10...
Page 86: Pen Block Cover
How to reinstall the Pen Block Cover (1) Reattach the pen block cover in the reverse order in which it was detached. (2) Take care that cables are not caught between an pen block and a pen block cover when reinstalling the cover. FCX2000-UM-251-9370 8-11...
Page 87: Front Y Bar End Cover
Rear Y bar end cover M3L6 binding head screw M3L6 binding head screw How to reinstall the Rear Y Bar End Cover (1) Reattach the rear Y bar end cover in the reverse order in which it was detached. FCX2000-UM-251-9370 8-12...
Page 88: How To Open The Control Box
(4) Release the cables from the cable ties shown in the following picture. Cable tie (5) Remove the four M3L6 binding head screws holding the control box. M3L6 binding head screw Control box Control box M3L6 binding head screw (6) Open the control box as shown in the following picture. FCX2000-UM-251-9370 8-13...
Page 89: X-Axis Drive Part
M4L8 binding head screw (4) Detach the core from the X motor encoder cable. (5) Loosen the two M4L5 set screws holding the X motor pulley, and then detach it. X motor M4L5 set screw Core X motor pulley FCX2000-UM-251-9370 8-14...
Page 90 (2) Install the X motor pulley to motor shaft as shown in the picture below. １ｍｍ (3) Adjust the X motor belt tension when installing the X motor (Refer to the section 8.4.1.). (4) Apply a few quantity of the silicon grease to the belt and the tooth of pulley. FCX2000-UM-251-9370 8-15...
Page 91: Motor Belt
(4) Loosen the four M4L5 set screws holding the X motor drive gear. X motor drive gear M4L5 set screw (5) Remove the C6 E-ring holding the X motor drive shaft bearing, and then detach it. C6 E-ring X motor drive shaft bearing X motor drive shaft FCX2000-UM-251-9370 8-16...
Page 92 (Refer to the section 8.4.6.). (3) Adjust the X motor belt tension when installing the X motor (Refer to the section 8.4.1.). (4) Apply a few quantity of the silicon grease to the belt and the tooth of pulley. FCX2000-UM-251-9370 8-17...
Page 93: Front X Belt
(6) Remove the four M3L8 binding head screws holding the belt stoppers, and then detach the front X belt from the front X slider. Belt stopper Front X belt Use this hole to remove the rear of M3L8 binding screws. M3L8 binding head screw FCX2000-UM-251-9370 8-18...
Page 94 (4) Reattach the front X belt in the reverse order in which it was detached. (5) Adjust the front X belt tension when installing the X belt (Refer to the section 8.4.3.). (6) Apply a few quantity of the silicon grease to the belt and the tooth of pulley. FCX2000-UM-251-9370 8-19...
Page 95 (7) Adjust the Y bar angle to be parallel from the left edge of honeycomb plate. The left side edge of honeycomb plate Left edge of Y bar (8) Tighten the four M4L5 set screws holding the front X drive pulley. FCX2000-UM-251-9370 8-20...
Page 96: Rear X Belt
(7) Remove the four M3L6 binding head screws holding the Rear X belt stoppers, and then detach the rear X belt from the rear X slider. Belt stopper Rear X belt Use this hole to remove the rear of M3L8 binding screws. M3L8 binding head screw FCX2000-UM-251-9370 8-21...
Page 97 (3) Reattach the rear X belt in the reverse order in which it was detached. (4) Adjust the rear X belt tension when installing the X drive belt (Refer to the section 8.4.4.). (5) Apply a few quantity of the silicon grease to the belt and the tooth of pulley. FCX2000-UM-251-9370 8-22...
Page 98 (6) Adjust the Y bar angle to be parallel from the left edge of honeycomb plate. The left side edge of honeycomb plate Left edge of Y bar (7) Tighten the four M4L5 set screws holding the rear X drive pulley. FCX2000-UM-251-9370 8-23...
Page 99: Home Sensor Board
X home sensor. X home sensor dog Confirm the X home sensor dog is not hitting to the X home sensor. X home sensor (4) Adjust the home position in the maintenance mode, after the X home sensor was reinstalled. FCX2000-UM-251-9370 8-24...
Page 100: Flexible Cable
(5) Remove the six M3L6 binding head screws holding the X Flexible Cable Bracket, and then detach it. X flexible cable bracket M3L6 binding head screw (6) Disconnect the X Flexible Cable from the main board. X Flexible cable Cable tie (7) Release the X flexible cable from the cable tie. FCX2000-UM-251-9370 8-25...
Page 101 (4) Reattach the X flexible cable in the reverse order in which it was detached. (5) Put the 10 x 26 double-sided tape to as shown in the picture below. Double-sided tape X flexible cable Rear Y Slider FCX2000-UM-251-9370 8-26...
Page 102 X flexible cable did not fit to the vertical plate of Y bar as like as this picture. (7) Move the Y bar to the end of right side. (8) Make the 10 mm slack on the right side of Y flexible bracket. FCX2000-UM-251-9370 8-27...
Page 103 DISASSEMBLY AND ASSEMBLY (9) Put the Y flexible cable to the rear bottom cover by using the two double-sided tapes to as shown in the picture below. X flexible cable Double-sided tape FCX2000-UM-251-9370 8-28...
Page 104: Y-Axis Drive Part
(3) Remove the four M4L8 binding head screws holding the Y motor, and then detach it. M4L8 binding head screw (4) Loosen the two M4L5 set screws holding the Y motor pulley, and then detach it. Y motor M4L5 set screw Y motor pulley FCX2000-UM-251-9370 8-29...
Page 105 (2) Install the Y motor pulley to motor shaft as shown in the picture below. １ｍｍ (3) Adjust the Y motor belt tension when installing the Y motor (Refer to the section 8.4.2.). (4) Apply a few quantity of the silicon grease to the belt and the tooth of pulley. FCX2000-UM-251-9370 8-30...
Page 106: Y Motor Belt
(3) Remove the four M4L8 cap screws holding the Y motor bracket assembly, and then detach it. Y motor bracket assembly M4L8 cap screw (4) Detach the Y motor (Refer to the section 8.3.1.). (5) Loosen the four M4L5 set screws holding the Y motor drive gear. Y motor drive gear M4L5 set screw FCX2000-UM-251-9370 8-31...
Page 107 (Refer to the section 8.4.7.). (3) Adjust the Y motor belt tension when installing the Y motor (Refer to the section 8.4.2.). (4) Apply a few quantity of the silicon grease to the belt and the tooth of pulley. FCX2000-UM-251-9370 8-32...
Page 108: Y Home Sensor Board
Y home sensor. Y home sensor dog Confirm the Y home sensor dog is not hitting to the Y home sensor. Y home sensor (4) Adjust the home position in the maintenance mode, after the Y home sensor was reinstalled. FCX2000-UM-251-9370 8-33...
Page 109: Y Relay Board
(3) Remove the two M3L6 binding head screws holding the Y relay board, and then detach it. How to reinstall the Y Relay Board (1) Reattach the Y relay board in the reverse order in which it was detached. FCX2000-UM-251-9370 8-34...
Page 110: Pen Board
(3) Adjust the Y home sensor dog or the Y home sensor board position if the Y home sensor dog is hitting to the Y home sensor. (4) Adjust the home position in the maintenance mode, after the Y home sensor dog was reinstalled. FCX2000-UM-251-9370 8-35...
Page 111: Pen Block
(4) Remove the two M4L6 binding head screws holding the pen block assembly, and then detach it. Pen block assembly M4L6 binding head screw (5) The spare part of pen block assembly is not including the registration mark sensor boards. Detach the registration mark sensor boards when the pen block assembly is replaced. FCX2000-UM-251-9370 8-36...
Page 112 Or adjust the pen block height by using the pen block height jig. (3) Adjust the tool force when the pen block was replaced. (4) Adjust the registration mark sensor positions when the registration sensor boards were removed. FCX2000-UM-251-9370 8-37...
Page 113: Registration Sensor Boards
(1) Reattach the registration sensor boards in the reverse order in which they were detached. (2) Adjust the registration mark sensor sensitivity when the registration sensor boards were replaced. (3) Adjust the registration mark sensor positions when the registration sensor boards were removed. FCX2000-UM-251-9370 8-38...
Page 114: Y Flexible Cable
Y flexible cable Y relay board (4) Disconnect the Y Flexible cable from the pen board. Pen board Y flexible cable (5) Gently peel off the Y Flexible cable from the Y bar and the Y cable bracket. FCX2000-UM-251-9370 8-39...
Page 115 (2) Move the pen block to front end of Y bar until it hit to the front stopper. 5 mm (3) Make the 5 mm slack between the turning end of Y flexible cable and the pen board as shown in above picture. FCX2000-UM-251-9370 8-40...
Page 116: Y Belt
Y belt tension screw (7) Remove the four M3L5 binding head screws holding the Y belt stoppers, and then detach it. Y belt stopper M3L5 binding head screw (8) Take out the Y belt from the Y bar. FCX2000-UM-251-9370 8-41...
Page 117 (2) Reattach the Y belt in the reverse order in which it was detached. (3) Adjust the Y belt tension when installing the Y drive belt (Refer to the section 8.4.5.). (4) Apply a few quantity of the silicon grease to the belt and the tooth of pulley. FCX2000-UM-251-9370 8-42...
Page 118: Belt Tension & Gear Adjustment
(3) Push the X motor pulley with a 5 kgf push-pull gauge as shown in the picture below. X Motor pulley Push-Pull tension gauge (4) Adjust the belt tension to be 2.0 kgs +/- 0.2, then tighten the four M4L8 binding head screws. FCX2000-UM-251-9370 8-43...
Page 119: Adjusting The Y Motor Belt Tension
(3) Pull the Y motor pulley with a 5 kgf push-pull gauge as shown in the picture below. Y Motor pulley Push-Pull tension gauge (4) Adjust the belt tension to be 2.0 kgs +/- 0.2, then tighten the four M4L8 binding head screws. FCX2000-UM-251-9370 8-44...
Page 120: Adjusting The Front X Belt Tension
Push down X belt 8 mm from horizontal position of belt, and then measure the belt tension. Press down the X belt at center of belt by push pull gauge. Front or rear X rails 8 mm Scale X belt FCX2000-UM-251-9370 8-45...
Page 121 DISASSEMBLY AND ASSEMBLY (8) Adjust the belt tension to be the following table of tension. FCX2000-60 FCX2000-120 FCX2000-180 860g to 880g 480g to 500g 330g to 350g (9) Move the Y bar to the far right and the far left several times, and then confirm the X belt is not touching to the flange of X idler pulley.
Page 122: Adjusting The Rear X Belt Tension
Press down the X belt at center of belt by push pull gauge. Front or rear X rails 8 mm Scale X belt (9) Adjust the belt tension to be the following table of tension. FCX2000-60 FCX2000-120 FCX2000-180 860g to 880g 480g to 500g 330g to 350g...
Page 123 (13) Tighten the two M4L6 binding head screw fixing the idler bracket. Idler bracket Idler bracket Rear X belt M4L6 binding head screw M4L6 binding head screw Rear X belt Use this access hole to loosen the screw of front. FCX2000-UM-251-9370 8-48...
Page 124: Adjusting The Y Belt Tension
* Turn the screws to counterclockwise to loosen the belt tension. (7) Measure the belt tension as following picture using the push-pull gauge at the center of Y belt. Push Y belt until the Y belt touch to the Y bar, and then measure the belt tension. FCX2000-UM-251-9370 8-49...
Page 125 Do not use grease other than the silicon-grease. The other grease will be the cause of chemical damage to the belt. (11) Tighten the Y belt tension fixing screw at front end of Y bar. Y belt tension fixing screw FCX2000-UM-251-9370 8-50...
Page 126: Adjusting The Play Of X Motor Drive Gear
(3) Tighten the four M4L8 Cap screws holding the X motor gar box while pushing to the blue arrow direction. (4) And confirm the X motor gear box is installing vertically on the X drive gear box. X motor gear box M4L8 cap screw FCX2000-UM-251-9370 8-51...
Page 127 X motor drive gear. X motor gear box M4L8 cap screw (9) Tighten the four M4L8 Cap screws holding the X motor gar box. (10) Tighten the three M4L8 Cap screws holding the X motor bracket. FCX2000-UM-251-9370 8-52...
Page 128: Adjusting The Play Of Y Motor Drive Gear
(4) Adjust the Y motor gear position to the red arrow direction to remove the small play between the Y driver gear and Y motor drive gear. Y motor gear box M4L8 cap screw (5) Tighten the four M4L8 Cap screws holding the Y motor gar box. Y motor gear box M4L8 cap screw FCX2000-UM-251-9370 8-53...
Page 129: Control Box
RS-232C I/F connector screw (5) Detach the main board from the control box. How to reinstall the main board (1) Reattach the main board in the reverse order in which it was detached. (2) Adjust the electrical adjustment (See section 9). FCX2000-UM-251-9370 8-54...
Page 130: Power Supply Board
(3) Remove the four M3L6 binding head screws holding the power supply board, then detach it. Power supply board M3L6 binding head screw How to reinstall the power supply board (1) Reattach the power supply board in the reverse order in which it was detached. FCX2000-UM-251-9370 8-55...
Page 131: Fan
(3) Remove the two M3L28 binding head screws holding the fan, then detach it. M3L28 binding head screw J7: Fan cable How to reinstall the Fan (1) Reattach the fan in the reverse order in which it was detached. FCX2000-UM-251-9370 8-56...
Page 132: Control Panel
(2) Remove the four M4L6 binding head screws holding the control part bottom cover, and then detach it. Control part bottom cover M4L6 binding head screw (3) Open the front bottom cover (Refer to the section 8.1.9.) (4) Remove the three M4L10 self-tapping screws holding the control panel assembly. M4L10 self-tapping screw FCX2000-UM-251-9370 8-57...
Page 133 (6) Disconnect the control panel cable from the control panel board. Control panel cable (7) Remove the six M3L6 self-tapping screws holding the control panel bottom cover, and the detach it. Control panel bottom cover M3L6 self-tapping screw FCX2000-UM-251-9370 8-58...
Page 134 (9) Remove the six M2L5 self-tapping screws holding the control panel board, and the detach it. Control panel board M2L5 self-tapping screw How to reinstall the control panel board (1) Reattach the control panel board in the reverse order in which it was detached. FCX2000-UM-251-9370 8-59...
Page 135: Lcd
(1) Detach the left control panel board (Refer to the section 8.6.1.). (2) Detach the control panel keys from the control panel cover. How to reinstall the Control Panel Keys (1) Reattach the control panel keys in the reverse order in which they were detached. FCX2000-UM-251-9370 8-60...
Page 136: Electrostatic Adhesion Part (Fcx2000-120Es Only)
DISASSEMBLY AND ASSEMBLY Electrostatic Adhesion Part (FCX2000-120ES only) 8.7.1 High Voltage Board How to detach the High Voltage Board (1) Detach the right top cover (Refer to the section 8.1.5.). (2) Disconnect the high voltage board cable from the relay connectors.
Page 137: Electrostatic Relay Board
8.7.2 Electrostatic relay board How to detach the Electrostatic relay board (1) Detach the right top cover (Refer to the section 8.1.5.). (2) Disconnect the high voltage board cable from the relay connector of Electrostatic relay board. (3) Disconnect the flexible cable of electrostatic adhesion panel from the electrostatic relay board. (4) Remove the four M3L6 binding head screws holding the electrostatic relay board, and then detach it.
Page 138: Replacing The Writing Panel
Replacing the Writing Panel When the writing panel is going to replace, perform it with at least two persons. 8.8.1 Replacing the Electrostatic Adhesion Panel (FCX2000-120ES) The replacing procedure is different depends on used Electrostatic Adhesion Panel. (Green one and Black one) The green color of Electrostatic Adhesion Panel was discontinued, therefore the color of Electrostatic Adhesion Panel becomes black when it was replaced.
Page 139 FCX2000. (8) The honeycomb plate is fixing with the ten M4 cap screws as shown in the picture below. (9) Attach the new honeycomb plate to the FCX2000. (10) Fix the honeycomb plate with the ten M4 cap screws.
Page 140 (2) Move the Y bar to the left end. (3) Disconnect the flexible cable of electrostatic adhesion panel from the electrostatic relay board. (4) Gently peel off the black color of electrostatic adhesion panel from near the connecting area. FCX2000-UM-251-9370 8-65...
Page 141 (2) Put the double-sided Adhesion tapes to the honeycomb plate as shown in the picture below. 2 mm gap Double-sided Adhesion tape Put the double-sided Adhesion tapes to the 4th edge of honeycomb plate. And then have the 2 mm gap to the each double-sided Adhesion tapes. FCX2000-UM-251-9370 8-66...
Page 142 DISASSEMBLY AND ASSEMBLY (3) Put on the electrostatic adhesion panel to the honeycomb plate from the left side of FCX2000 during gently removing the protection label from double-sided Adhesion tapes. (4) Put on the electrostatic adhesion panel to same position which was installed.
Page 143: Replacing The Vc Panel
How to place the VC Panel (1) Clean the glue from the honeycomb plate. (2) Put on the VC panel to same position which was installed. (3) Put the VC panel to the honeycomb plate by the double-sided Adhesion tapes. FCX2000-UM-251-9370 8-68...
Page 144: Adjusting The Y Bar Height
(3) Detach the rear Y bar end cover (Refer to the section 8.1.16.). (4) Remove the four M4L6 binding head screws holding the Y bar end plate, and then detach it. Y rear end plate Y rear end plate M4L6 binding head screw FCX2000-UM-251-9370 8-69...
Page 145 Don’t lift up or down too much one side. Otherwise the front Y bar bracket will bend. (10) Tighten the three M4L8 cap screws and the four pan head cap screws after the Y bar height was adjusted. (11) Attach all parts which were detached. FCX2000-UM-251-9370 8-70...
Page 146: Adjusting The Y Bar Right Angle Precision
(6) Tighten the four M4L5 set screws holding the front X drive pulley. (7) Perform the section 9.12 “Adjusting the Distance and the Perpendicularity Accuracy”, and then input the diagonal distance to adjust the Y bar right angle. FCX2000-UM-251-9370 8-71...
Page 147: Electrical Adjustments
Firmware upgrade Pen height adjustment Pen force adjustment Distance adjustment Home position adjustment Pen interval adjustment Registration mark sensor adjustment Belt tension adjustment No mark: Adjustment unnecessary M: Must always be adjusted N: To be adjusted as necessary Note: The main board must have the latest version of firmware unless otherwise specified. FCX2000-UM-251-9370...
Page 148: Flowchart Of The Adjustment Sequence
ELECTRICAL ADJUSTMENTS Flowchart of the Adjustment Sequence Flowchart of the Adjustment Sequence for the FCX2000 series. 9.2.1 The main board was replaced (Normal procedure) When the main board was exchanged, copy adjustment values to the main board from the SUB-NVRAM by the following procedure.
Page 149: The Main Board Was Replaced (If The Adjustment Values Could Not Copy From The Sub-Nvram.)
9.12 Adjusting the Distance and the Perpendicularity Accuracy 9.13 Adjusting the Tool Interval 9.14 Adjusting the Registration Mark Sensor Sensitivity 9.15 Adjusting the Offset of Registration Mark Sensor 9.16 Back up to the SUB-NVRAM End of Main Board replacement FCX2000-UM-251-9370...
Page 150: The Pen Block Was Replaced
End of Adjustment 9.2.6 The registration mark sensor was replaced When the registration mark sensor was exchanged, perform the following adjustments. 9.14 Adjusting the Registration Mark Sensor Sensitivity 9.15 Adjusting the Offset of Registration Mark Sensor End of Adjustment FCX2000-UM-251-9370...
Page 151: The X Or Y Motor Was Replaced
The X or Y belt was replaced When the X or Y belt was exchanged, an electric adjustment is executed by the following procedure. 9.10 Adjusting the Home Position 9.12 Adjusting the Distance and the Perpendicularity Accuracy End of Adjustment FCX2000-UM-251-9370...
Page 152: Location Of The Boards
ELECTRICAL ADJUSTMENTS Location of the Boards Main Board (PN4031-01) FCX2000-UM-251-9370...
Page 153: Explanation Of The Values Of The Main Board
You can input the same values when you have replaced the main board without making any adjustments except the registration sensor level adjustments. If you have changed any values by making adjustments, record those values for the next maintenance check. FCX2000-UM-251-9370...
Page 154: Setting The Dip Switches
This setting depends on the model. Dip Switch Model OFF OFF OFF OFF OFF OFF OFF OFF FCX2000-60 1 2 3 4 5 6 7 8 ON OFF OFF OFF OFF OFF OFF OFF FCX2000-120 1 2 3 4 5 6 7 8...
Page 155: Updating The System Firmware
(2) Copy the SEND.EXE onto the PC. (3) Install the Windows Driver to the PC before connecting the FCX2000 to the PC. (4) Connect the PC and FCX2000 via the USB port after the Windows driver was installed. How to update the Firmware (1) Turn off the power for the FCX2000 if power was turned on.
Page 156 (5) When the transfer is completed, the following menu will be displayed. ALL COMPLETED! POWER OFF THEN ON FCX2000 Boot: Vxx PLD: (6) Turn off the power, and then turn on power the power for the FCX2000. (7) Confirm the firmware version during initializing the FCX2000. (The firmware version will be displayed during initializing the FCX2000.) FCX2000-UM-251-9370 9-10...
Page 157: Clearing The Nv-Ram
Perform this function after the main board was replaced. How to perform the NV-RAM Clear (1) Turn off the power for the FCX2000 if the power was turned on. (2) Set the dip switch to each model settings as shown in the following table.
Page 158 (7) Set the dip switch to each model settings as shown in the following table to set the normal mode. Dip Switch Model OFF OFF OFF OFF OFF OFF OFF OFF FCX2000-60 1 2 3 4 5 6 7 8 ON OFF OFF OFF OFF OFF OFF OFF FCX2000-120...
Page 159: Selecting Display Language & Length Unit
(2) Press the ENTER key after the display language was selected. (3) Select “METRIC” by using the arrow keys at the following menu. (4) Press the ENTER key after the displaying unit was selected. (5) The following menu is displayed. (6) Turn off the power for the FCX2000. FCX2000-UM-251-9370 9-13...
Page 160: Copying The Adjustment Value Form The Sub-Nvram
The NV-RAM has to clear by same model name of previous main board. How to copy the adjustment values from the SUB-RAM to the replaced main board (1) Turn off the power for the FCX2000 if the power was turned on. (2) Remove the Sub-RAM from the previous main board.
Page 161 Refer to the section 9.16 to update the SUB-NVRAM values correctly if the status are showing “NG”. (6) Press the F1 key to copy the adjustment values to the main board. (7) The plotter will be initialized automatically after the values are coped to the main board. (8) Turn off the power. FCX2000-UM-251-9370 9-15...
Page 162: Adjusting The Home Position
Perform this procedure if adjustment values could not copy from the SUB-NVRAM when replacing the main board or if the position of home sensor was changed or the position of home position dog was changed. This function will adjust the home position for the FCX2000. Note: Confirm the Condition 1 of tool setting is set to Tool 1 at normal mode. And select the condition 1 at normal...
Page 163 POSITION keys. (Attach the Fiber tip pen if you don’t have a pen-type magnifier.) 17.5 mm The lower left corner of writing panel. 20.0 mm (10) After it positioned to the new home position, press the ENTER key. (11) Skip to the Step (19) FCX2000-UM-251-9370 9-17...
Page 164 Use the upper or DOWN ARROW key to change the value. (18) Press the ENTER key after the Y home position adjustment value is input. (19) Record the adjusted values to the factory adjustment values label when the adjustment values are changed. FCX2000-UM-251-9370 9-18...
Page 165: Adjusting The Pen Force
(2) Turn on the power while pressing the SLOW and the ENTER keys. (3) Press the PAUSE/MENU key at the following menu. (4) The following menu is displayed, and then press the RIGHT ARROW key (ADJ). (5) The following menu is displayed. FCX2000-UM-251-9370 9-19...
Page 166 (8) Move the tool position to anywhere to measure the pen force easily, and then press the ENTER key. Press the ENTER key without moving the position if you are going to input the adjustment values from the factory adjustment label. (9) The following menu is displayed. FCX2000-UM-251-9370 9-20...
Page 167 Do not keep pulling up the blade holder when measuring the pen force because the plotter gives more down pressure. Adjust the pen force value (D/A) until the force becomes to the 10±2 g. Use the UP ARROW key or DOWN ARROW key to change the force setting. The number on the LCD will increase or decrease. Press the ENTER key after the measured pen force becomes to the 10±2 g. The next specified pen force adjustment menu appears (Step (11)). FCX2000-UM-251-9370 9-21...
Page 168 130 g ± 10 g 130 g ± 10 g 210 g ± 20 g 210 g ± 20 g 515 g ± 10 g 515 g ± 10 g 1030 1030 g ± 50 g (18) Press the ESC key to exit from the pen force adjustment menu. (19) Record the adjusted values to the factory adjustment values label when the adjustment values are changed. FCX2000-UM-251-9370 9-22...
Page 169: Adjusting The Distance And The Perpendicularity Accuracy
(5) Press the PAUSE/MENU key at the following menu. (6) The following menu is displayed, and then press the RIGHT ARROW key (ADJ). (7) The following menu is displayed. (8) Press the F3 key (DISTANCE ADJUST) to display the following menu. FCX2000-UM-251-9370 9-23...
Page 170 (10) If you have replaced the main board only, use the recorded values (The recorded values of X, Y, XY(Z). These values were measured based on the 400 x 300 size.). Press the F2 key (X=) to input the X-axis distance adjustment value. Press the ENTER key to set value. Press the F3 key (Y=) to input the Y-axis distance adjustment value. FCX2000-UM-251-9370 9-24...
Page 171 Put a paper to the lower left corner, the adjustment pattern draws from the origin of plotter. (11) Press the F1 key (DRAW PATTERN) to draw the adjustment pattern. Plotter will start drawing immediately when the F1 key was pressed. The following menu appears after the adjustment pattern plots finished. FCX2000-UM-251-9370 9-25...
Page 172 Press the ENTER key to set value. Press the F3 key (Y=) to input the Y-axis distance adjustment value. Change the value by the UP ARROW key and the DOWN ARROW key. The unit changes when the SLOW key was pressed. FCX2000-UM-251-9370 9-26...
Page 173 (13) Press the down arrow key to draw the adjusted pattern. And then measure the distance of adjusted pattern to confirm the distance accuracy. (14) Record the adjusted values to the factory adjustment values label when the adjustment values are changed. (15) Press the ENTER key to exit the Distance adjustment menu. FCX2000-UM-251-9370 9-27...
Page 174: Adjusting The Tool Interval
(5) Press the PAUSE/MENU key at the following menu. (6) The following menu is displayed, and then press the RIGHT ARROW key (ADJ). (7) The following menu is displayed. (8) Press the DOWN ARROW key to display the following menu. FCX2000-UM-251-9370 9-28...
Page 175 Press the F4 key (Y=) to input the Y of Tool Interval adjustment value. Change the value by the UP ARROW key and the DOWN ARROW key. The unit changes when the SLOW key was pressed. Press the ENTER key to set value. FCX2000-UM-251-9370 9-29...
Page 176 Press the ENTER key. The plotter will start drawing the following test pattern. Cross mark plotted by the tool 1 Cross mark plotted by the tool 2 (12) The following menu is displayed. FCX2000-UM-251-9370 9-30...
Page 177 (19) Press the ENTER key after the Y-offset is adjusted. The following menu is displayed. (20) Record the adjusted values to the factory adjustment values label when the adjustment values are changed. (21) Press the ENTER key to exit the Tool Interval adjustment menu. FCX2000-UM-251-9370 9-31...
Page 178: Adjusting The Registration Mark Sensor Sensitivity
(3) Press the PAUSE/MENU key at the following menu. (4) The following menu is displayed, and then press the RIGHT ARROW key (ADJ). (5) The following menu is displayed. (6) Press the UP ARROW key to display the following menu. FCX2000-UM-251-9370 9-32...
Page 179 Replace the registration mark sensor if the level is not from the 45 to the 55 even if it was readjusted. And then adjust the registration mark sensor level. (12) Press the ENTER key to complete this adjustment. (13) Turn off the power. FCX2000-UM-251-9370 9-33...
Page 180: Adjusting The Offset Of Registration Mark Sensor
(3) Turn on the power while pressing the SLOW and ENTER keys. (4) Press the PAUSE/MENU key at the following menu. (5) The following menu is displayed, and then press the RIGHT ARROW key (ADJ). (6) The following menu is displayed. FCX2000-UM-251-9370 9-34...
Page 181 Press the ENTER key to store the value. Press the ENTER key to store the value. Skip to step (16) (9) Press the F2 key (MANUAL) if the registration mark sensor was replaced. The following menu is displayed. FCX2000-UM-251-9370 9-35...
Page 182 (13) The plotter scans the printed cross mark and then the plotter then plots a new cross mark based on the reading of the printed cross mark. The following menu is displayed. (14) Measure the offset between the printed cross mark and plotted cross mark. Cross mark plotted by the plotter Printed target mark FCX2000-UM-251-9370 9-36...
Page 183 (16) Record the adjusted values to the factory adjustment values label when the adjustment values are changed. (17) Press the ENTER key in the following manu to exit the RM sensor offset adjustment. (18) Turn off the plotter. FCX2000-UM-251-9370 9-37...
Page 184: Back Up To The Sub-Nvram
• USB cable • The FCX2000 series of USB driver must be installed before using the SEND.EXE. • The serial number of FCX2000. (It will start from the character “A” with 9 digit numbers.) • The back up command file. (This file has to create by the text editor such as word pad.) How to create the back up command file Type the following character by using the text editor.
Page 185 (5) The following menu will be displayed. The adjustment values are possible to copy to the new main board if the status of SERIAL NUMBER and the FACTORY_VALUE are showing the “OK”. (6) Confirm that the status of SERIAL NUMBER and the FACTORY_VALUE are showing the “OK”. (7) Turn off the power for the FCX2000. FCX2000-UM-251-9370 9-39...
Page 186: Testing The Control Panel Keys And Home Sensors
Move the pen block to the end of front side to cross the Y home sensor. CAUTION: When the plotter is in the Emergency mode, sensor status will not be shown "H". (6) Turn off the power to exit the TEST mode. FCX2000-UM-251-9370 9-40...
Page 187: About Start Up Mode
Right arrow + left arrow System firmware update Slow + ENTER Maintenance Mode Electrical adjustment mode. Lower arrow + ENTER Adjustment copy mode Copy the adjustment values from the Sub-NVRAM to the Main board. FCX2000-UM-251-9370 9-41...
Page 188 ELECTRICAL ADJUSTMENTS FCX2000-UM-251-9370 9-42...
Page 189: Troubleshooting
Replace the main board when the LCD and the control panel cable are not defective. "Sum-Ck ROM RAM ERR!!" is The main board is defective. Replace the main board. displayed on the LCD panel. FCX2000-UM-251-9370 10-1...
Page 190: When It Does Not Work Rightly
(Yes) Confirm the Y motor is turning. The Y bar moves quickly The Y motor is defective. Is the Y motor turning? (No) Replace the X motor. after the power was turned on, then the “Y POSITION ALARM” is displayed. FCX2000-UM-251-9370 10-2...
Page 191 (No) Confirm the Y direction side end? of home position. Is the position error (Yes) Adjust the home displayed when the pen position. block is moved to the top (No) Confirm the X motor side end? rotates correctly. FCX2000-UM-251-9370 10-3...
Page 192 HP-GL command software. Or set the origin to the lower settings. Or confirm the origin left in the HP-GL command settings on the plotter. setting menu on the plotter. FCX2000-UM-251-9370 10-4...
Page 193 Or confirm it becomes the two or four times smaller size. The “Fit to media size” is Confirm it becomes to Set output size to the 100% setting on the application the media size. on the application software. software. FCX2000-UM-251-9370 10-5...
Page 194: The Cutting Result Is Not Good
Tool force is too high. Confirm the cutting force. Decrease the cutting force. Confirm the blade type. Use a blade that fits The blade falls out of the The blade is too small securely in the plunger. plunger. for the plunger. FCX2000-UM-251-9370 10-6...
Page 195 Confirm that there is no Remove the dirt from tip of smooth. dirt in the blade. blade. Confirm that bearing Replace the plunger. of plunger is rotated smooth. Blade is not sharp. Confirm tip of blade. Replace the blade. FCX2000-UM-251-9370 10-7...
Page 196: Error Messages In Gp-Gl Command Mode
Confirm the command settings is not set to the HP-GL. E02006 The data out of cutting Confirm the data. range has been Confirm the size of media and received. the cutting range. Confirm the step size settings. FCX2000-UM-251-9370 10-8...
Page 197: Error Messages In Hp-Gl Command Mode
Confirm this to the vender of buffer, polygon buffer, application software. etc. E03010 Other output command was executed while executing an output command. E03011 An invalid byte was received after ESC code. E03012 Invalid byte was received within device control command. FCX2000-UM-251-9370 10-9...
Page 198 Framing error, parity Set same RS-232C error, or overrun error communication settings on has occurred. the PC and plotter. Confirm the condition of Use genuine Graphtec RS- RS-232C communication 232C cable. settings. Confirm the cable wiring of RS-232C. E03016 Interface buffer memory Set same RS-232C has overflowed.
Page 199: Arms Error Messages
Confirm media position that is detection area while inside of cutting area. detecting the registration mark for +X direction. E04011 It has exceeded Confirm media position that is detection area while inside of cutting area. detecting the registration mark for -X direction. FCX2000-UM-251-9370 10-11...
Page 200 The registration mark The first registration mark could not detect should be positioned inside of automatically in the the cutting area. detecting area. E04022 There was cancel Press the ENTER Key. operation by the user. FCX2000-UM-251-9370 10-12...
Page 201 The registration mark Replace the registration mark sensor is defective. sensor when the adjusting level does not become to 45 to 55% in the maintenance mode. FCX2000-UM-251-9370 10-13...
Page 202 The registration mark Replace the registration mark sensor is defective. sensor when the adjusting level does not become to 45 to 55% in the maintenance mode. FCX2000-UM-251-9370 10-14...
Page 203: Hardware Errors
Main board is defective. Replace the main board. E01015 Main board is defective. Replace the main board or Or the power supply the power supply board. board is defective. Replace the power supply board first when the power supply board is not output 40V. FCX2000-UM-251-9370 10-15...
Page 204 The X motor is defective. Replace the X motor if the Y-bar moves quickly when it is cutting the X direction. The main board is Replace the main board defective. when the X position error is displayed without moving the Y bar. FCX2000-UM-251-9370 10-16...
Page 205 E01021 The pen block or the Y Remove the object disturbing bar hits something and the operation, and then turn then stops when it is on the power after turning off moving. the power. FCX2000-UM-251-9370 10-17...
Page 206 The wire of MC coil is Confirm the MC coil moves broken. smoothly. There is possibility of broken MC coil if it is not moved smoothly. Replace the Replace the pen block assembly. FCX2000-UM-251-9370 10-18...
Page 207: Operational Error
Save the appropriate file in cannot be found in the the external memory (USB external memory (USB memory). memory). E05013 The START MARK is not Confirm the printing state of recognized. bar code. Move the tool carriage to the START MARK. FCX2000-UM-251-9370 10-19...
Page 208: Caution Message
W06008 When command is set to Set command setting to the auto, the DUMP mode is GP-GL or the HP-GL. not available. W06013 The USER KEY is Set the USER key to enabled disabled. in the ADV. menu. FCX2000-UM-251-9370 10-20...
Page 209: Self Diagnostic Test
TEST menu screen (1/2) is displayed. (4) Press the POSITION (▲) key. TEST menu screen (2/2) is displayed. (5) Press the [2] key (DIAGNOSTICS). DIAGNOSTICS start screen is displayed. (6) Press the [1] key (DONE). Message for testing is displayed on the screen. FCX2000-UM-251-9370 10-21...
Page 210 6 Tool 2 height signal 7 [1]key 8 [2]key 9 [3]key 10 [4]key 11 [USER1/2]key 12 [SLOW]key 13 POSITION[▲]key 14 POSITION[ ]key 15 POSITION[▼]key 16 POSITION[ ]key 17 [PAUSE/MENU]key 18 [COND/TEST]key 19 [ORIGIN]key 20 [COPY]key 21 [ESC]key 22 [ENTER]key FCX2000-UM-251-9370 10-22...
Page 211: Parts Lists
Part No. Description Q’ty Remarks Rank U622620461 Top Panel, FCX2000 U622620560 SPONGE_SEAL U622620461 Top Panel, FCX2000 U622630930 Right Top Panel, FCX2000-120ES FCX2000-120120ES only U622620560 SPONGE_SEAL U622624001 Corner Cover F CORNER_COVER_F U622624011 Corner Cover R CORNER_COVER_R U622629541 Corner Cover R WL...
Page 212 11. PARTS LIST Main Outer FCX2000-UM-251-9370 11-2...
Page 213: Main Frame
PANEL-BR U622624362 Slider Cover R U622620112 X Stopper Bracket U363013061 Rubber Foot, TM166-18 U792220790 Electrostatics High Voltage Board, FCX20 U792220770 Electrostatics Relay Board, FCX2000 U622624030 Front Cover Bracket F_COVER_UKE U361002012 Rubber Grommets, C-30-SG-30A-EP-UL U622620332 Front Right Frame Bracket FRAME_ANGLE_C U622624304 Tray 60...
Page 214 11. PARTS LIST Part No. Description Q’ty Remarks Rank U692260035 X Home Sensor Cable, CA403103E Main Frame 17 12 FCX2000-UM-251-9370 11-4...
Page 215: Control Box
U682260310 Power Supply Unit, LFP150F-48-D40.5 U361102002 Cable Clamp, EDS-1 U622620520 USB Cable Bracket U561550277 AC Inlet, AC-P10CF34 U792220760 USB Relay Board, FCX2000 U682260320 Power Switch, AJ8R2011BBCF U692260105 Cable, CA403110E For Warning Light Model U622620512 Control Box Chassis U622629501 PL-Control Box Chassis...
Page 216: Control Panel
U622624290 Control Panel Sheet OPE_SHEET U622624202 Control Panel Cover CONT_PANEL U622624230 Right Key Top RIGHT_KEY U622624220 Cursor Key Top CUR_KEY U622624240 Function Key Top FUNC_KEY U792200710 Control Panel Board, FCX2000 U682157130 LCD, BTG240128SFBWBGG U622624211 Control Panel Bottom Case Control Panel FCX2000-UM-251-9370 11-6...
Page 217: Y Bar Outer
Remarks Rank U792220802 Y Bar Cover U622623693 Y Bar Front End Cover U622623892 Y Bar Rear End Cover U792220801 Pen Block Cover, FCX2 U308002001 Measure Tape, 1M, ST13-01BP FCX2000-60/120/180 U622569300 Inch Measure Tape USA Model Y Bar Outer FCX2000-UM-251-9370 11-7...
Page 218: Y Bar Part
U622622001 Motor Bracket, MOTOR-BRA U622622430 Gear Shaft, SCM-Z35M05 U378009591 Belt, 120S2M190G Motor Belt U692260114 Cable, CA403111D, Y Home Sensor U792220720 Y Relay Board, FCX2000 U692260314 Y Flexible Cable, FFC403101D U622623901 Y Gear Box, Y-FINAL-BOX U621582090 Bearing, 6900ZZNXRJECE U622623872 Top Gear Box Cover FFC-UPPER...
Page 219 11. PARTS LIST Y Bar Part 51 50 FCX2000-UM-251-9370 11-9...
Page 220: Pen Block
PEN_HOOD_PLATE U622623420 Hood PEN HOOD COV U361104005 Cable Clamper, ES-0505-2 U792220820 Pen Block Assembly, FCX2000 Including all parts above. U792220740 X Registration Mark Sensor Board, FCX20 U792220750 Y Registration Mark Sensor Board, FCX20 U792220801 Pen Block Cover, FCX2 U334504006 Nylon washer, NNS-0410-10...
Page 221 11. PARTS LIST Pen Block FCX2000-UM-251-9370 11-11...
Page 222: Writing Panel
Part No. Description Q’ty Remarks Rank U772262990 VC Panel 60, P20 FCX2000-60VC U772263990 VC Panel 120, P20 FCX2000-120VC U772264990 VC Panel 180, P20 FCX2000-180VC U792220910 ES Panel 120 SET (with honeycomb plate) Use this set if the writing panel is green.
Page 223: Wiring Harness
Q’ty Remarks Rank U692260094 Cable, CA403109D Main to Key Board U792260341 X Flexible Cable 60, FFC403104A FCX2000-60 U792260323 X Flexible Cable 120, FFC403102C FCX2000-120 U792260333 X Flexible Cable 180, FFC403103C FCX2000-180 U694600620 USB Cable, CBL0106AC2-1.1M Main to USB Relay Board...
Page 224: Stand
Part No. Description Q’ty Remarks Rank U622621211 Right Side Stay Assembly U622621201 Left Side Stay Assembly U622621320 Main Bar, 60 FCX2000-60 U692260333 Main Bar, 120 FCX2000-120 U694600620 Main Bar, 180 FCX2000-180 U302200133 Caster, TY50N10 U301102005 Adjuster, TM-73-2 Flange Cap Screw, M5L20...
Page 225: Media Hanger
Rank U622628902 Roll Stocker Bracket F without ROLL_BRIDGE & Spacer U622628912 Roll Stocker Bracket R without ROLL_BRIDGE U622628921 ROLL PIPE ASSY with ENDCAPs U622628931 ROLL PIPE only ROLL PIPE U621269231 ENDCAP U622628960 ROLL_BRIDGE U393326060 Spacer, ARB-2606SE Media Hanger FCX2000-UM-251-9370 11-15...
Page 226: Warning Light Option
U622629541 Corner Cover R WL U622629520 Corner Cover R Side WL U622629512 Rear Left Frame Bracket WL U361002012 Rubber Cap, C-30-SG-30A-EP-UL U622629530 Corner Cover R Side Angle WL U692260410 Warning Light Assembly U692260107 Cable, CA403110G U692260142 Cable, CA403114B Warning Light Option FCX2000-UM-251-9370 11-16...
Page 227: Standard Accessories
U562500020 AC Cable, VM0722-0724 2.5m U641502720 AC Cable, AT-PWC-074KR KOREA U562500139 AC Cable, NRVM1182VM12895M JAPAN U562500044 2-3 Pin Adapter, CM-39 NONPB Japanese model only U622629000 DVD Manual, FCX2000-DVDM01M PHP35-CB15-HS Blade Holder, PHP35-CB15-HS PHP31-FIBER Fiber Tip Pen Holder, PHP31-FIBER PM-CT-001 Blade magnifying glass, PM-CT-001 CB15U-5...
Page 228: Block Diagrams And Circuit Diagrams
12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 12.1 Block Diagram FCX2000-UM-251-9370 12-1...
Page 229: Main Board (Pn4031-01)
12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 12.2 Main Board (PN4031-01) 1/13 CPU FCX2000-UM-251-9370 12-2...
Page 230 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 2/13 CONNECT_1 FCX2000-UM-251-9370 12-3...
Page 231 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 3/13 CONNECT_2 FCX2000-UM-251-9370 12-4...
Page 232 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 4/13 CONNECT_3 FCX2000-UM-251-9370 12-5...
Page 233 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 5/13 FPGA FCX2000-UM-251-9370 12-6...
Page 234 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 6/13 IF FCX2000-UM-251-9370 12-7...
Page 235 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 7/13 MEMORY FCX2000-UM-251-9370 12-8...
Page 236 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 8/13 DRIVER FCX2000-UM-251-9370 12-9...
Page 237 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 9/13 Pen Encoder FCX2000-UM-251-9370 12-10...
Page 238 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 10/13 LAN FCX2000-UM-251-9370 12-11...
Page 239 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 11/13 LPC4357_1 FCX2000-UM-251-9370 12-12...
Page 240 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 12/13 LPC4357_2 FCX2000-UM-251-9370 12-13...
Page 241 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 13/13 LPC4357_3 FCX2000-UM-251-9370 12-14...
Page 242: Control Panel Board (Pn4031-02)
12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 12.3 Control Panel Board (PN4031-02) FCX2000-UM-251-9370 12-15...
Page 243: Y Relay Board (Pn4031-03)
12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 12.4 Y Relay Board (PN4031-03) FCX2000-UM-251-9370 12-16...
Page 244: Pen Relay Board (Pn4031-04)
12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 12.5 Pen Relay Board (PN4031-04) FCX2000-UM-251-9370 12-17...
Page 245: Home Sensor Board (Pn4031-05)
12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 12.6 Home Sensor Board (PN4031-05) 12.7 X Registration Sensor Board (PN4031-07) 12.8 Y Registration Sensor Board (PN4031-08) FCX2000-UM-251-9370 12-18...
Page 246: Usb Relay Board (Pn4031-09)
12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 12.9 USB Relay Board (PN4031-09) 12.10 High Voltage Board (PN4031-10) FCX2000-120ES only FCX2000-UM-251-9370 12-19...
Page 247: High Voltage Relay Board (Pn4031-15)
12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 12.11 High Voltage Relay Board (PN4031-15) FCX2000-120ES only FCX2000-UM-251-9370 12-20...
Page 248 Material and parts that are necessary to remove on the WEEE instruction and to do separation processing The following items need to remove from the FCX2000 series on the WEEE instruction. ♦ Printed circuit boards of mobile phones, and of other devices if the surface of the printed circuit...
Page 249 13 Target electrical component for WEEE instruction (F) Switching Power Supply Unit (G) Electrostatics High Voltage Board, FCX20 (H) Electrostatics Relay Board, FCX2000 ♦ Electrolytic capacitors containing substances of concern (height > 25 mm, diameter > 25 mm or proportionately similar volume) No.
Page 250 USB Cable, CBL0106-ACL2-29M AC Power Cable ♦ Unused items (parts) The following items are not used in the FCX2000 series • Capacitor including polychlorinated biphenyl (PCB) • Parts including mercury such as switches and lamps for back light (for RoHs) •...
Page 251 (2) Disconnect all cables from the main board. Main Board M3L6 binding head screw (3) Remove the four M3L6 binding head screws holding the main board. (4) Remove the two studs from the RS-232C I/F connector screws. Control box RS-232C I/F connector screw FCX2000-UM-251-9370 13-4...
Page 252 (7) Remove the four M3L6 binding head screws holding the power supply board. Power supply board M3L6 binding head screw (8) Detach the power supply board. (9) Remove the four M3L6 binding head screws holding the control box. M3L6 binding head screw Control box Control box M3L6 binding head screw FCX2000-UM-251-9370 13-5...
Page 253 (10) Open the control box as shown in the following picture. (11) Remove the two M3L6 binding head screws holding the USB relay board. M3L6 binding head screw USB Relay Board (12) Disconnect the USB cable from the USB relay board. (13) Detach the USB relay board. FCX2000-UM-251-9370 13-6...
Page 254 Control part bottom cover M4L6 binding head screw (3) Remove the six M4L8 binding head screws holding the front bottom cover for the FCX2000-60. Remove the eight M4L8 binding head screws holding the front bottom cover for the FCX2000-120. Remove the ten M4L8 binding head screws holding the front bottom cover for the FCX2000-180.
Page 255 (5) Remove the three M4L10 self-tapping screws holding the control panel assembly. M4L10 self-tapping screw (6) Pull out the control panel assembly from the tray during pushing the control panel cable. Control panel assembly (7) Disconnect the control panel cable from the control panel board. Control panel cable FCX2000-UM-251-9370 13-8...
Page 256 (9) Disconnect the LCD flexible cable from the control panel board. Control panel board LCD flexible cable (10) Remove the six M2L5 self-tapping screws holding the control panel board. Control panel board M2L5 self-tapping screw (11) Detach the control panel board. FCX2000-UM-251-9370 13-9...
Page 257 13 Target electrical component for WEEE instruction (12) Slide out the LCD to the left from the control cover which is holding by hook of control panel cover. Hook (13) Detach the LCD. FCX2000-UM-251-9370 13-10...
Page 258 Y flexible cable Y home sensor cable M3L6 binding head screw Y motor Y relay board Y motor cables X flexible cable (3) Remove the two M3L6 binding head screws holding the Y relay board. (4) Detach Y relay board. FCX2000-UM-251-9370 13-11...
Page 259 Y bar cover M3L6 binding head screw M3L6 binding head screw (2) Remove the four M3L6 binding head screws holding the pen block cover, and then detach it. Pen Block cover M3L6 binding head screw M3L6 binding head screw FCX2000-UM-251-9370 13-12...
Page 260 Pen relay board Y Flexible cable M3L6 binding head screw Y home sensor dog MC flexible cables Registration mark sensor cables (4) Remove the two M3L6 binding head screws holding the pen relay board. (5) Detach the pen relay board. FCX2000-UM-251-9370 13-13...
Page 261 13 Target electrical component for WEEE instruction • Removing (G) Electrostatics High Voltage Board (H) Electrostatics Relay Board (FCX2000-120ES only) (1) Remove the four M4L8 binding head screws holding the right top cover, and then detach it. M4L8 binding head screw Right top cover (2) Disconnect the high voltage board cable from the relay connectors.
Page 262 13 Target electrical component for WEEE instruction (7) Detach the electrostatic relay board. FCX2000-UM-251-9370 13-15...

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