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7A2-22 MANUAL TRANSAXLE (M15 ENGINE MODEL)
2) With putting a shim (2) on bearing outer race (3), place
straight edge (1) over it and compress it by hand through
straight edge, and then measure clearance "a" between
case surface (4) and straight edge using feeler gauge (5).
Clearance between case surface and straight edge
"a" : 0.13 – 0.17 mm (0.0051 – 0.0067 in.)
(Shim protrusion)
3) By repeating above step, select a suitable shim which
adjusts clearance "a" to specification and put it on bearing
outer race.
NOTE:
Insert 0.15 mm (0.0059 in.) feeler to know whether or not
a shim fulfills specification quickly.
Available shim thickness
0.55, 0.6, 0.65,0.7, 0.75, 0.8, 0.85, 0.9, 0.95, 1.0, 1.05 and
1.10 mm (0.021, 0.023, 0.025, 0.027, 0.029, 0.031, 0.033,
0.035, 0.037, 0.039, 0.041 and 0.043 in.)
CAUTION:
Do not reuse left case plate bolts (1). Be sure to use new
adhesive pre-coated bolts. Otherwise, bolts may loosen.
4) Place left case plate (2) inserting its end in groove of shift
guide shaft (4) and then tighten bolts (1) to which thread lock
cement has been applied.
NOTE:
After tightening bolts, make sure that counter shaft can
be rotated by hand feeling certain load.
"A" : Cement 99000-32110
Tightening torque
Left case plate bolt
(a) : 23 N·m (2.3 kg-m, 17.0 lb-ft)
3. Input shaft
5. Counter shaft
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