Suzuki Ignis Service Manual page 1393

7A2-38 MANUAL TRANSAXLE (M15 ENGINE MODEL)
Counter Shaft Disassembly and Assembly
Disassembly
1) Drive out left bearing cone (2) with 4th gear (3) from counter
shaft (1) using puller (4) and press.
CAUTION:
• Use puller and press that will bear at least 5 ton (11,000
lb) safely.
• To avoid tooth damage, support 4th gear at flat side of
puller.
2) Apply puller (5) to 2nd gear (4) and drive out 3rd & 4th gear
spacer (2) and 3rd gear (3) together with 2nd gear (4) from
counter shaft (1) using press. Take out needle bearing of
resin cage type from counter shaft.
CAUTION:
• If compression exceeds 5 ton (11,000 lb), release com-
pression once, reset puller support and then continue
press work again.
• To avoid gear tooth from being damaged, support it at
flat side of bearing puller.
3) Take out 2nd synchronizer outer ring, center cone and inner
ring.
4) Using special tool, remove circlip (1).
Special tool
(A) : 09900-06107
5) Apply puller (3) to 1st gear (2) and drive out low speed syn-
chronizer sleeve & hub assembly (1) with 1st gear (1) using
press.
CAUTION:
To avoid gear tooth from being damaged, support it at
flat side of bearing puller.
6) Disassemble synchronizer sleeve & hub assembly.
7) Take out 1st gear needle bearing of resin cage type from
shaft.