Suzuki LT-Z90 Manuals

Suzuki LT-Z90 Manuals

Manuals and User Guides for Suzuki LT-Z90. We have 2 Suzuki LT-Z90 manuals available for free PDF download: Manual, Owner's Manual

Suzuki LT-Z90 Manual

Suzuki LT-Z90 Manual (258 pages)

Brand: Suzuki | Category: Offroad Vehicle | Size: 7 MB

Table of Contents

General Information 1

7
- Table of Contents
  7
- Warning/Caution/Note
  8
- General Precautions
  8
- Suzuki Lt-Z90K7 ('07-Model)
  10
- Serial Number Location
  10
- Fuel and Oil Recommendation
  11
- Fuel (for Usa and Canada)
  11
- Fuel (for Other Countries)
  11
- Engine Oil and Final Reduction Gear Box Oil (for Usa)
  11
- Engine Oil and Final Reduction Gear Box Oil (for Other Countries)
  11
- Break-In Procedures
  12
- Information Labels
  13
- Specifications
  14
- Dimensions and Dry Mass
  14
- Engine
  14
- Drive Train
  14
- Chassis
  15
- Electrical
  15
- Capacities
  15
Periodic Maintenance

17
- Periodic Maintenance Chart
  18
- Periodic Maintenance Schedule
  18
- Air Cleaner
  19
- Maintenance and Tune-Up Procedures
  19
- Exhaust Pipe Nuts and Muffler Mounting Bolt
  21
- Valve Clearance
  22
- Spark Plug
  24
- Fuel Line
  25
- Spark Arrester
  25
- Engine Oil and Oil Filter
  26
- Final Reduction Gear Box Oil
  28
- Engine Idle Speed
  29
- Throttle Cable Play
  29
- Drive Belt
  30
- Drive Chain
  34
- Brakes
  36
- Tires
  38
- Steering
  39
- Suspensions
  39
- Chassis Nuts and Bolts
  40
- General Lubrications
  43
- Compression Pressure Check
  44
- Compression Test Procedure
  44
- Initial Engagement and Clutch Lock-Up Inspection
  45
- Initial Engagement Inspection
  45
- Clutch Lock-Up Inspection
  46
- Oil Pressure Check
  47
- Oil Pressure Test Procedure
  47
Engine

49
- Engine Center
  50
- Engine Components Removable with Engine in Place
  50
- Engine Left Side
  50
- Engine Right Side
  50
- Engine Removal
  51
- Engine Removal and Remounting
  51
- Engine Remounting
  55
- Engine Disassembly
  57
- Cylinder Head Cover
  66
- Engine Components Inspection and Service
  66
- Cylinder Head
  67
- Camshaft
  76
- Cam Chain Tension Adjuster and Tensioner/Guide
  79
- Cylinder
  79
- Piston and Piston Ring
  80
- Conrod
  82
- Crankshaft
  83
- Starter Clutch
  83
- Generator
  85
- Oil Pump
  86
- Engine Mounting Bush
  89
- Final Reduction Gear Box
  90
- Movable and Fixed Drive and Driven Face
  98
- Recoil Starter
  106
- Engine Reassembly
  110
Fuel System

127
- Fuel Tank and Fuel Valve
  128
- Fuel Filter Inspection and Cleaning
  129
- Removal
  129
- Installation
  130
- Carburetor
  131
- I.D. No. Location
  132
- Specifications
  132
- Removal
  133
- Disassembly
  134
- Cleaning
  137
- Inspection and Adjustment
  137
- Reassembly and Installation
  138
Chassis

141
- Construction
  142
- Exterior Parts
  142
- Fastener Removal and Installation
  143
- Removal
  144
- Installation
  147
- Construction
  148
- Front and Rear Wheels
  148
- Removal
  148
- Installation
  149
- Tire Replacement
  150
- Tires
  150
- Construction
  152
- Front Brake
  152
- Removal
  153
- Inspection and Disassembly
  154
- Reassembly and Installation
  156
- Construction
  160
- Steering and Front Suspension
  160
- Removal and Disassembly
  162
- Inspection
  163
- Reassembly and Installation
  164
- Reassembly and Installation
  168
- Installation
  170
- Toe-In Adjustment
  172
- Construction
  173
- Rear Brake and Rear Axle Housing
  173
- Removal
  174
- Inspection and Disassembly
  177
- Reassembly and Installation
  180
- Construction
  187
- Rear Suspension
  187
- Removal
  188
- Inspection and Disassembly
  189
- Reassembly and Installation
  192
Electrical System

197
- Cautions in Servicing
  198
- Clamp
  198
- Connector
  198
- Coupler
  198
- Fuse
  198
- Battery
  199
- Connecting the Battery
  199
- Semi-Conductor Equipped Part
  199
- Wiring Procedure
  199
- Using the Multi-Circuit Tester
  200
- Location of Electrical Components
  201
- Charging System
  203
- Troubleshooting
  203
- Inspection
  204
- Starter System
  207
- Troubleshooting
  207
- Starter Motor Removal
  208
- Starter Motor Disassembly
  209
- Starter Motor Inspection
  210
- Starter Motor Reassembly
  211
- Starter Motor Installation
  212
- Starter Relay Inspection
  212
- Ignition System
  214
- Troubleshooting
  214
- Inspection
  216
- Switches
  219
- Battery
  220
- Initial Charging
  220
- Specifications
  220
- Recharging Operation
  222
- Servicing
  222
Servicing Information

223
- Engine
  224
- Troubleshooting
  224
- Carburetor
  228
- Chassis
  229
- Brakes
  231
- Electrical
  232
- Battery
  234
- Engine Lubrication System Chart
  235
- Lubrication System
  235
- Oil Filter
  235
- Oil Pressure
  235
- Oil Pump
  235
- Oil Strainer
  235
- Wiring Diagram
  236
- Wiring Harness Routing
  237
- Wiring Harness, Cable and Hose Routing
  237
- Cable Routing
  239
- Fuel Hose Piping
  240
- Rear Brake Breather Hose Routing
  241
- Cooling Duct Routing
  242
- Exhaust Pipe Cover
  243
- Special Tools
  244
- Engine
  247
- Fuel
  247
- Tightening Torque
  247
- Chassis
  248
- Tightening Torque Chart
  249
- Service Data
  250

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Suzuki LT-Z90 Owner's Manual

Suzuki LT-Z90 Owner's Manual (111 pages)

Brand: Suzuki | Category: Motorcycle | Size: 1 MB

Table of Contents

Table of Contents

8
- Fuel and Oil Recommendations
  10
Controls, Equipment and Adjustments

14
- Location of Parts
  15
- Ignition Switch
  18
- Key
  18
- Left Handlebar
  19
- Right Handlebar
  20
- Throttle Limiter
  20
- Choke Lever
  22
- Fuel Valve
  22
- Recoil Starter
  23
- Fuel Tank Cap
  24
- Flag Bracket
  25
- Seat Lock
  25
Riding Your Atv

26
- What You Should Know before Riding
  27
- Inspection before Riding
  28
- What to Wear
  31
- Break-In (Running-In)
  32
- Starting the Engine
  33
- Starting off
  34
- Braking
  38
- Turning
  38
- Skidding or Sliding
  39
- Operation on Hills
  40
- Riding over Obstacles
  43
- Riding through Water
  44
- Riding in Cold Weather
  45
Instructing the Young Rider

50
- Important Advice to the Parent
  51
- Getting to Know the Lt-Z90
  52
- Starting off and Stopping
  53
- Putting It All Together
  54
- Turning
  54
- Accessory Use and Vehicle Loading
  56
Inspection and Maintenance

60
- Maintenance Schedule
  61
- Battery
  63
- Spark Plug
  63
- Tools
  63
- Throttle Cable Adjustment
  65
- Fuel Hose
  66
- Idle Speed Adjustment
  66
- Engine Oil
  67
- Final Reduction Gear Box Oil
  71
- Air Cleaner
  73
- Air Cleaner Drain Tube
  75
- Drive Chain
  76
- Drive Chain Cleaning and Oiling
  77
- Tires
  79
- Brakes
  81
- Brake Lining Wear Limit
  84
- Front and Rear Wheel Removal
  85
- Spark Arrester
  86
- Fuse
  87
- General Lubrication
  88
- Troubleshooting
  90
- Transporting
  94
Cleaning Procedure and Storage Procedure

98
- Preparation for Cleaning
  99
- Inspection after Cleaning
  100
- Washing Your Atv
  100
- Storage Procedure
  101
- Maintenance During Storage
  102
- Procedure for Returning to Service
  102
- Consumer Information
  104
- Specifications
  107

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