Clutch Fluid Pipe Removal And Installation; Clutch Fluid Pipe Inspection; Clutch Master Cylinder Removal And Installation - Suzuki 2006 SX4 Service Manual

5C-6 Clutch:

Clutch Fluid Pipe Removal and Installation

Removal
CAUTION
!
Do not allow fluid to get on painted surface. It
may cause painted surface damage.
1) Remove dust and dirt from each joint of pipe to be
disconnected and clean around brake master
cylinder reservoir cap.
2) Take out fluid with syringe or such from brake master
cylinder reservoir.
3) Pull clamp (1) of clutch master cylinder (3) and pull
clamp (5) of fluid pipe joint (4), and then disconnect
clutch fluid pipe (2).
4) Pull clamp (6) of damper (7), and then disconnect
damper (7) from clutch fluid pipe (2).
7
4
Installation
Reverse removal procedure for installation noting the
following.
CAUTION
!
• Do not allow fluid to get on painted
surface.
• Do not allow pipe to contact hard against
vehicle body or other parts.
• Install each clamp securely.
• After installation, check clutch pedal free travel and
bleed air from clutch system referring to "Clutch Pedal
Inspection" and "Air Bleeding of Clutch System".
• Check fluid leakage.
• Add fluid to MAX level of reservoir.
S6RW0C5306007
2
6
5
3
1
2
I5RW0B530002-03

Clutch Fluid Pipe Inspection

Check pipe (1) for damage, dirt and leak. Replace if
check result is not satisfactory.
[A]: LH steering vehicle
[B]: RH steering vehicle
Clutch Master Cylinder Removal and
Installation
Removal
1) Clean around brake master cylinder reservoir cap
and take out fluid with syringe or such from brake
master cylinder reservoir.
2) Disconnect clutch fluid pipe (4) from clutch master
cylinder (1) referring to "Clutch Fluid Pipe Removal
and Installation".
3) Disconnect clutch reservoir hose (2).
4) Remove push rod from clutch pedal, and then
remove clutch master cylinder.
3. Brake booster
S6RW0C5306008
I5RW0A530005-01
S6RW0C5306009
2
1
4
3
I5RW0A530006-01