Crankcase Assembly - Honda CRF1000 Shop Manual

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COUNTERSHAFT
Install the dowel pin [1] onto the upper crankcase hole.
Install the countershaft assembly [2].
• Align the needle bearing cap hole with the dowel pin.
• Align the set ring [3] with the upper crankcase
groove.
• Align the oil seal [4] flange with the upper crankcase
groove.
• Apply grease to the oil seal lips.
Install the removed parts in the reverse order of
removal.

CRANKCASE ASSEMBLY

Apply liquid sealant (TB1207B manufactured by Three
Bond or equivalent) to the crankcase mating surface as
shown.
• Do not apply more liquid sealant than necessary.
• Do not apply liquid sealant to the crankcase main
journal bolts area and the oil passage area.
Install the dowel pins [1], oil joint A [2], and oil joint B [3]
onto the upper crankcase.
• Install the oil joint A with its narrow hole side facing
upper crankcase.
Apply molybdenum oil solution to the main journal
bearing sliding surfaces on the lower crankcase.
Install the lower crankcase onto the upper crankcase.
Make sure the upper and lower crankcases are seated
securely.
Apply molybdenum oil solution to the crankcase main
journal bolt threads and seating surfaces.
Install the crankcase main journal bolts [1].
Tighten the bolts in a crisscross pattern in 2 or 3 steps
to the specified torque.
TORQUE: 43 N·m (4.4 kgf·m, 32 lbf·ft)
CRANKCASE/TRANSMISSION/BALANCER
CRF1000D shown:
[2]
[1]
[1]
[2]
[1]
[4]
[3]
[1]
[3]
[1]
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