Drive Chain Replacement - Honda CRF1000 Shop Manual

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MAINTENANCE
REPLACEMENT
This motorcycle uses a drive chain with a staked master
link.
Fully slacken the drive chain (page 3-16).
Remove the drive chain using the special tool.
• When
manufacturer's instruction.
TOOL:
Drive chain tool set
Remove the excess drive chain links from a new drive
chain with the drive chain tool set.
STANDARD LINKS: 124 LINKS
REPLACEMENT CHAIN
DID: DID525HV3-130ZB
Insert a new master link [1] with new O-rings [2] from
Never reuse the old
the inside of the drive chain, and install a new plate [3]
drive chain, master
and O-rings with the identification mark facing the
link, master link
outside.
plate, or O-rings.
Assemble the master link, O-rings and plate.
TOOL:
Drive chain tool set
Make sure that the master link pins [1] are installed
properly.
Measure the master link pin length projected from the
plate.
STANDARD LENGTH: 1.3 – 1.5 mm (0.05 – 0.06 in)
Stake the master link pins.
Make sure that the pins are staked properly by
measuring the diameter of the staked area using a slide
caliper [1].
DIAMETER OF THE STAKED AREA:
5.50 – 5.80 mm (0.217 – 0.228 in)
After staking, check the staked area of the master link
for cracks.
If there is any cracking, replace the master link, O-rings,
and plate.
3-18
using the special tool,
07HMH-MR10103
07HMH-MR10103
follow the
[2]
[1]
1 LINK
124 LINKS
[3]
[1]
[1]